Seat restraint buckle and tension sensing assembly

• US 6,868,745 B2
• Filed: 05/07/2002
• Issued: 03/22/2005
• Est. Priority Date: 05/07/2002
• Status: Expired due to Term

• Current Assignee: Aptiv Technologies Limited (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Kaltenbacher, Phillip E. II, Murphy, Morgan D., Patterson, James F., Sullivan, Stuart S.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Mack, Corey D.
• Application Number:
  US10/140,086
• Publication Number:
  US 20030209088A1
• Time in Patent Office: 1,050 Days
• Field of Search: 738/623.91, 738/623.92, 738/623.93, 738/26, 738/623.18
• US Class Current: 73/862.391
• CPC Class Codes: B60R 2022/4816 for sensing locking of buckle
• CPC Class Codes: B60R 2022/4841 for sensing belt tension
• CPC Class Codes: B60R 21/01546 using belt buckle sensors
• CPC Class Codes: B60R 21/0155 sensing belt tension
• CPC Class Codes: B60R 22/48 Control systems, alarms, or interlock systems, for the correct application of the belt or harness

Abstract

A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle includes a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system. The buckle assembly senses latching of the latch plate. The seat restraint buckle and tension sensing assembly also includes a tension sensing assembly disposed in the housing and cooperating with belt webbing of the seat restraint system for sensing a tension level in the seat restraint system.

Claims

1. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly sensing latching of the latch plate; and

a tension sensing assembly disposed in said housing and cooperating with belt webbing of the seat restraint system for sensing a tension level in the seat restraint system wherein said tension sensing assembly comprises a movable actuator attached to the belt webbing.

2. A seat restraint buckle and tension sensing assembly as set forth in claim 1 wherein said tension sensing assembly comprises at least one magnet mounted to said actuator and at least one Hall effect sensor mounted to said housing, said actuator moving said at least one magnet relative to said at least one Hall effect sensor to change an output of said at least one Hall effect sensor.

3. A seat restraint buckle and tension sensing assembly as set forth in claim 1 wherein said tension sensing assembly comprises at least one Hall effect sensor mounted to said actuator.

4. A seat restraint buckle and tension sensing assembly as set forth in claim 1 including at least one spring disposed in said housing between said actuator and a wall of said housing.

5. A seat restraint buckle and tension sensing assembly as set forth in claim 1 wherein said actuator has a first cavity at one longitudinal end and a second cavity at a second longitudinal end and an aperture extending therethrough and spaced longitudinally between said first cavity and said second cavity.

6. A seat restraint buckle and tension sensing assembly as set forth in claim 5 including at least one spring partially disposed in said first cavity and at least one magnet disposed in said second cavity.

7. A seat restraint buckle and tension sensing assembly as set forth in claim 1 including a bearing plate disposed between said actuator and said housing, said bearing plate being fixed to said housing and said actuator sliding on said bearing plate.

8. A seat restraint buckle and tension sensing assembly as set forth in claim 1 wherein said housing includes a cavity therein and an aperture extending therethrough and communicating with said cavity to allow the belt webbing to pass therethrough for attachment to the movable actuator.

9. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly sensing latching of the latch plate, and

a tension sensing assembly disposed in said housing and cooperating with belt webbing of the seat restraint system for sensing a tension level in the seat restraint system wherein said buckle assembly includes a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape.

10. A seat restraint buckle and tension sensing assembly as set forth in claim 9 wherein said buckle assembly includes at least one spring contacting said latch member and said housing for urging said latch portion upwardly.

11. A seat restraint buckle and tension sensing assembly as set forth in claim 10 wherein said at least one spring is a leaf spring.

12. A seat restraint buckle and tension sensing assembly as set forth in claim 9 wherein said buckle assembly includes at least one magnet disposed on said latch portion.

13. A seat restraint buckle and tension sensing assembly as set forth in claim 12 wherein said buckle assembly includes at least one Hall effect sensor fixed to said housing and cooperating with said at least one magnet.

14. A seat restraint buckle and tension sensing assembly as set forth in claim 12 wherein said buckle assembly includes at least one Hall effect sensor mounted to a movable actuator in said housing and cooperating with said at least one magnet.

15. A seat restraint buckle and tension sensing assembly as set forth in claim 12 wherein said buckle assembly includes at least one Hall effect sensor fixed to said housing and cooperating with said at least one magnet.

16. A seat restraint buckle and tension sensing assembly as set forth in claim 15 including a switch contact mounted to said housing and a plunger mounted to said slider and cooperating with said switch contact.

17. A seat restraint buckle and tension sensing assembly as set forth in claim 9 including a movable slider cooperating with said latch member and having a flange portion extending longitudinally forward to hold said latch member in a predetermined position.

18. A seat restraint buckle and tension sensing assembly as set forth in claim 17 including at least one spring disposed between said slider and a wall of said housing to urge said slider longitudinally forward toward said latch member.

19. A seat restraint buckle and tension sensing assembly as set forth in claim 9 wherein said buckle assembly includes a pivot member pivotally connected to said housing and having an extension extending therefrom.

20. A seat restraint buckle and tension sensing assembly as set forth in claim 19 wherein said buckle assembly includes at least one spring disposed between said pivot member and a wall of said housing to urge said pivot member toward said latch member.

21. A seat restraint buckle and tension sensing assembly as forth in claim 19 wherein said buckle assembly includes a magnetic shield connected to said extension.

22. A seat restraint buckle and tension sensing assembly as set forth in claim 21 including a switch contact mounted to said housing and a plunger cooperating with said switch contact and said pivot member.

23. A seat restraint buckle and tension sensing assembly as set forth in claim 19 wherein said buckle assembly includes a magnetic shield connected to pivot member.

24. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly including a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape, at least one spring contacting said latch member and said housing for urging said latch portion upwardly, at least one first magnet disposed on said latch portion, and at least one first Hall effect sensor fixed to said housing and cooperating with said at least one first magnet; and

a tension sensing assembly disposed in said housing and comprising a movable actuator cooperable with the belt webbing, at least one second magnet mounted to said actuator, and at least one second Hall effect sensor mounted to said housing, said actuator moving said at least one second magnet relative to said at least one second Hall effect sensor to change an output of said at least one second Hall effect sensor for sensing a tension level in the seat restraint system.

25. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly including a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape, at least one spring contacting said latch member and said housing for urging said latch portion upwardly, a pivot member pivotally connected to said housing and having an extension extending therefrom, and a magnetic shield connected to said extension; and

a tension sensing assembly disposed in said housing and comprising a movable actuator cooperable with the belt webbing, at least one magnet mounted to said actuator, and at least one Hall effect sensor mounted to said housing, said actuator moving said at least one magnet relative to said at least one Hall effect sensor to change an output of said at least one Hall effect sensor for sensing a tension level in the seat restraint system.

26. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly including a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape, at least one spring contacting said latch member and said housing for urging said latch portion upwardly, and at least one first magnet disposed on said latch portion; and

a tension sensing assembly disposed in said housing and comprising a movable actuator cooperable with the belt webbing, at least one second magnet mounted to said actuator and at least one Hall effect sensor mounted to said actuator, said actuator moving said at least one second magnet and said at least one Hall effect sensor to change an output of said at least one Hall effect sensor for sensing a tension level in the seat restraint system.

27. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly including a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape, at least one spring contacting said latch member and said housing for urging said latch portion upwardly, a movable slider cooperating with said latch member and having a flange portion upwardly, a movable slider cooperating with said latch member and having a flange portion extending longitudinally forward to hold said latch member in a predetermined position, and a switch contact mounted to said housing and a plunger mounted to said slider and cooperating with said switch contact; and

a tension sensing assembly disposed in said housing and comprising a movable actuator cooperable with the belt webbing, at least one magnet mounted to said actuator, and at least one Hall effect sensor mounted to said housing, said actuator moving said at least one magnet relative to said at least one Hall effect sensor to change an output of said at least one Hall effect sensor for sensing a tension level in the seat restraint system.

28. A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle comprising:

a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system, said buckle assembly including a movable latch member having one end contacting said housing and extending upwardly to another end, said latch member including a latch portion disposed between the ends thereof and having a generally arcuate shape, at least one spring contacting said latch member and said housing for urging said latch portion upwardly, a pivot member pivotally connected to said housing and having an extension extending therefrom, a magnetic shield connected to pivot member, and a switch contact mounted to said housing and a plunger cooperating with said switch contact and said pivot member; and

a tension sensing assembly disposed in said housing and comprising a movable actuator cooperable with the belt webbing, at least one magnet mounted to said actuator, and at least one Hall effect sensor mounted to said housing, said actuator moving said at least one magnet.