Pultruded panel

• US 6,871,600 B2
• Filed: 05/22/2003
• Issued: 03/29/2005
• Est. Priority Date: 02/09/2001
• Status: Active Grant

• Current Assignee: Trinity Industries Incorporated
• Original Assignee: TRN Business Trust
• Inventors: Knapp, William A., Hoover, Alex K., Norton, Allen E., Smith, Stephen W., Troutman, Dustin L.
• Primary Examiner(s): Jules, Frantz F.
• Application Number:
  US10/443,634
• Publication Number:
  US 20030196567A1
• Time in Patent Office: 677 Days
• Field of Search: 105/404, 105/355, 105/409, 105/422, 105/412, 105/413, 527/841.5, 228/712.1, 228/2.1, 156/73.5
• US Class Current: 105/404
• CPC Class Codes: B61D 17/005 with bodies characterised by use of plastics materials B61D17/005 takes precedence; bogie frames comprising parts made from fibre einforced matrix material B61F5/523
• CPC Class Codes: B61D 17/045 The sub-units being construction modules modular super-structures for vehicles carrying a large number of passengers B62D31/025
• CPC Class Codes: B61D 17/10 Floors
• CPC Class Codes: B61D 17/12 Roofs movable or foldable roofs, covers or tarpaulins B61D39/00
• CPC Class Codes: B61D 27/00 Heating, cooling, ventilating, or air-conditioning heating, cooling or ventilating devices for vehicles in general B60H1/00; devices for moistening air in vehicles B60H3/02; devices for filtering air in vehicles B60H3/06

Abstract

Pultruded panels having a first longitudinal edge profile and a second longitudinal edge profile may be used to form a floor assembly mounted on a railway car underframe. The pultruded panels may also be used to form walkways, bridges, piers and other structures. A bead may be placed on at least one of the longitudinal edge profiles to form a gap between an adjacent pultruded panel. An adhesive may be placed within the gap to couple or bond adjacent pultruded panels with each other. Void spaces may be formed within the pultruded panel and filled with foam to provide improved resistance to heat transfer through the respective panel. Respective coverings may be placed on opposite ends of each panel to block access to the associated void spaces.

Claims

1. A floor assembly mounted on a railway car underframe comprising:

a plurality of panels with each panel having a first longitudinal edge profile and a second longitudinal edge profile;

the panels disposed adjacent to each other with the first longitudinal edge profile coupled with the second longitudinal edge profile of adjacent panels;

a respective projection formed on one of the longitudinal edge profiles to create a gap between the respective longitudinal edge profiles of the adjacent panels;

an adhesive disposed within each gap to bond the first longitudinal edge profile with the second longitudinal edge profile of the adjacent panels;

the panels disposed on and secured to the railway car underframe;

a first end located proximate a first end of the railway car underframe;

a second end located proximate a second end of the railway car underframe;

a central portion of the floor assembly disposed between the first end and the second end of the railway car underframe;

the central portion of the floor assembly adhesively bonded with adjacent portions of the railway car underframe;

at least one restraining anchor coupled with the floor assembly and the railway car underframe proximate the first end thereof;

at least a second restraining anchor coupled with the floor assembly and the railway car underframe proximate the second end thereof;

wherein each restraining anchor further comprises;

a first member securely coupled with one of the panels;

a second member securely coupled with adjacent portions of the railway car underframe;

at least one of the first and second members having a slot formed therein; and

a bolt extending through the first member, the slot and the second member to allow limited longitudinal movement of the first member relative to the second member to limit any vertical movement during thermal expansion and contraction of the floor assembly relative to the railway car underframe.

2. A pultruded panel comprising:

a generally rectangular configuration defined in part by a first end and a second end with a first longitudinal edge profile and a second longitudinal edge profile spaced from each other and extending between the first end and the second end;

a plurality of void spaces formed within the pultruded panel;

each void space filled with an insulating foam;

the first longitudinal edge profile defined in part by a first lip extending laterally therefrom and a first recess formed in the pultruded panel;

the second longitudinal edge profile defined in part by a second lip extending literally therefrom and a second recess formed in the pultruded panel;

at least one projection formed on one of the longitudinal edge profiles to create a gap when a longitudinal edge profile of another pultruded panel is disposed adjacent thereto;

the projection sized to allow the gap to receive an adhesive to bond the pultruded panel with an adjacent pultruded panel;

the void spaces extending from respective openings in the first end to respective openings in the second end of the pultruded panel;

a respective covering placed over the openings at each end of the pultruded panel to block access to the void spaces; and

more than two projections formed on the longitudinal edge profiles.

3. A railway car comprising:

a railway car underframe having a generally rectangular configuration defined in part by a first end and a second end with a first side and a second side spaced from each other and extending from the first end to the second end;

a floor assembly attached to the railway car underframe;

a pair of side wall assemblies mounted on respective sides of the railway car underframe;

a pair of end wall assemblies mounted on respective ends of the railway car underframe;

the side wall assemblies, end wall assemblies and floor assembly respectively coupled with each other;

a roof assembly attached to the end wall assemblies and the side wall assemblies opposite from the floor assembly;

an interior bulkhead attached to and spaced from an interior surface of one of the end wall assemblies;

a supporting structure disposed between the interior surface of the one end wall assembly and the interior bulkhead;

the interior bulkhead formed from a plurality of pultruded panels with each panel having at least two slots formed in at least one surface thereof; and

a plurality of attaching inserts respectively disposed within the slots for use in mechanically attaching the associated pultruded panel with the supporting structure.

4. The railway car of claim 3 wherein each insert further comprises:

an insert body having a pair of opposite exterior surfaces sized to be received within one of the slots of the associated pultruded panel;

a first opening formed in and extending through the insert body;

a second opening formed in an adjacent portion of the associated pultruded panel;

a third opening formed in the supporting structure;

a bolt extending through the first opening in the insert body;

a first end of the bolt attached to a first mechanical stop disposed within the second opening to engage the insert body with the pultruded panel;

a second end of the bolt extending through the third opening in the supporting structure; and

a second mechanical stop attached to the second end of the bolt to securely engage the associated pultruded panel with the supporting structure.

5. The railway car of claim 3 further comprising:

an open formed in the interior bulkhead to provide access to portions of an associated temperature control system;

a door attached to the opening;

the door having a first position blocking access through the open and a second position allowing access through the opening; and

the door resting against adjacent portions of the interior bulkhead when the door is in its second position.

6. The railway car of claim 3 wherein the supporting structure further comprises:

a plurality of support beams with each support beam having a generally I shaped cross section defined in part by a respective web attached to and extending between a first flange and a second flange;

the first flange securely attached with adjacent portions of the associated end wall assembly;

a plurality of openings formed in each of the webs to allow circulation of airflow therethrough; and

a plurality of openings formed in the second flange of selected support beams for mechanical engagement with one of the inserts.

7. The railway car of claim 6 wherein the openings formed in the web further comprise a generally football shaped configuration.

8. The railway car of claim 3 wherein at least one insert further comprises an insert body formed from an aluminum alloy.

9. The railway car of claim 3 wherein at least one insert further comprises an insert body formed from an aluminum extrusion.

10. A railway car comprising:

a railway car underframe having a generally rectangular configuration defined in part by a first end and a second end with a first side and a second side spaced from each other and extending from the first end to the second end;

a floor assembly disposed on and attached to the railway car underframe;

a first end of the floor assembly located proximate the first end of the railway car underframe;

a second end of the floor assembly located proximate the second end of the railway car underframe;

a central portion of the floor assembly disposed between the first end and the second end of the railway car underframe;

the central portion of the floor assembly securely bonded with adjacent portions of the railway car underframe;

at least one restraining anchor coupled with the floor assembly and the railway car underframe proximate the first end thereof;

at least a second restraining anchor coupled the floor assembly and the railway car underframe proximate the second end thereof; and

the restraining anchors cooperating with each other to allow only limited movement of the floor assembly relative to the railway car underframe during thermal expansion and contraction of the floor assembly.

11. The railway car of claim 10 wherein each restraining anchor further comprises:

a first member securely coupled with a portion of the floor assembly;

a second member securely coupled with adjacent portions of the railway car underframe;

at least one of the first and second members having a slot formed therein; and

a bolt extending through the first member, the slot and the second member to allow limited movement of the first member relative to the second member during thermal expansion and contraction of the floor assembly relative to the railway car underframe.