Lumbar support

• US 6,874,852 B2
• Filed: 09/17/2001
• Issued: 04/05/2005
• Est. Priority Date: 09/28/2000
• Status: Expired due to Fees

• Current Assignee: Formway Furniture Limited
• Original Assignee: Formway Furniture Limited
• Inventors: Footitt, Ian Colin
• Primary Examiner(s): Cuomo, Peter M.
• Assistant Examiner(s): EDELL, JOSEPH F
• Application Number:
  US09/953,839
• Publication Number:
  US 20020036420A1
• Time in Patent Office: 1,296 Days
• Field of Search: 297/284.4, 297/284.7, 297/284.8
• US Class Current: 297/284.4
• CPC Class Codes: A47C 1/023 the parts being horizontally-adjustable seats ; Expandable seats or the like, e.g. seats with horizontally adjustable parts
• CPC Class Codes: A47C 1/03 the parts being arm-rests conversion into a bed A47C17/12
• CPC Class Codes: A47C 1/0307 adjustable rectilinearly in horizontal direction
• CPC Class Codes: A47C 1/031 having coupled concurrently adjustable supporting parts
• CPC Class Codes: A47C 1/03205 having adjustable and lockable inclination
• CPC Class Codes: A47C 1/03255 with a central column, e.g. rocking office chairs
• CPC Class Codes: A47C 31/126 for chairs
• CPC Class Codes: A47C 7/004 for chairs or stools with central column, e.g. office chairs
• CPC Class Codes: A47C 7/006 with castors
• CPC Class Codes: A47C 7/029 of non-adjustable shape adapted to a user contour or ergonomic seating positions
• CPC Class Codes: A47C 7/22 Straps or the like for direct user support or for carrying upholstery
• CPC Class Codes: A47C 7/282 with mesh-like supports, e.g. elastomeric membranes
• CPC Class Codes: A47C 7/46 with special, e.g. adjustable , lumbar region support profile; "Ackerblom" profile chairs
• CPC Class Codes: A47C 7/462 adjustable by mechanical means

Abstract

A back portion (16) for a chair (10) includes a peripheral frame (34) defining an opening therein. A lumbar support portion (36) is disposed in the opening. The lumbar support portion (36) comprises a substantially rigid panel (207). Two hinge devices (214) are hingedly mounted on opposite sides of the peripheral frame (34). The lumbar support portion (207) is mounted on the peripheral frame by the two hinge devices (214). Each hinge device has a biasing device (226) associated with it to bias the hinge devices (214) forwardly relative to the peripheral frame (34). A cushion (540) may be mounted atop the lumbar support portion (207). The cushion has a first substantially planar sheet (542) of resiliently flexible material and a second substantially planar sheet (544) of resiliently flexible material. The first and second sheets are separated by a plurality of spaced webs (546) of resiliently flexible material.

Claims

1. A chair back comprising:

a peripheral frame comprising opposing sides, a top, and a bottom which bound an opening, the peripheral frame having a front face which faces the back of a user during use;

a resiliently flexible fabric material directly connected to the opposing sides of the peripheral frame, the resiliently flexible fabric material being drawn taut so that the resiliently flexible fabric material extends directly between the opposing sides and across the opening while passing over at least a portion of the front face of the peripheral frame;

a lumbar support portion disposed in the opening, the lumbar support portion comprising a lumbar support panel which is biased forwardly to support a lumbar region of a user through the resiliently flexible fabric material when the user applies rearward force against the resiliently flexible fabric material;

two hinge devices hingedly supported by the peripheral frame, the lumbar support portion being in connection with the two hinge devices to mount the lumbar support portion to the peripheral frame; and

a biasing device associated with each hinge device to bias the hinge devices forwardly relative to the peripheral frame.

2. The chair back as claimed in claim 1 wherein each hinge device has a first part being hingedly supported by the peripheral frame about a hinge axis and a second part pivotally mounted to the first part about a pivot axis, the second part being in connection with the lumbar support panel.

3. The chair back as claimed in claim 2 wherein the pivot axis between the first and second parts is transverse to the hinge axis of the first part.

4. The chair back as claimed in claim 1 wherein the lumbar support portion is adjustable.

5. The chair back as claimed in claim 4 wherein the lumbar support portion is slidably mounted to the hinge devices to effect the height adjustment.

6. The chair back as claimed in claim 5 wherein the lumbar support portion is provided with two spaced tracks.

7. The chair back as claimed in claim 6 wherein forward portions of the hinges incorporate gliders with the gliders of each hinge device retained within a respective one of the tracks for sliding movement therealong.

8. The chair back as claimed in claim 7 wherein each track of the lumbar support portion is in the form of a C-channel and the gliders of each hinge device comprise two spaced substantially spherical projection receivable in the associated C-channel.

9. The chair back as claimed in claim 8 wherein the base of each C-channel has an undulating surface to define seats for the substantially spherical projections in the dips of the undulations.

10. The chair back as claimed in claim 9 wherein a resiliently flexible ripple strip is seated in the base of each C-channel.

11. The chair back as claimed in claim 8 wherein the base of each C-channel has a series of spaced slots, the slots defining seats for the substantially spherical projections.

12. The chair back as claimed in claim 6 wherein two spaced tracks are integrally molded on the rearward side of the panel.

13. The chair back as claimed in claim 1 wherein the peripheral frame includes a back beam disposed in a position corresponding approximately to the lumbar spine of an adult seat occupant.

14. The chair back as claimed in claim 13 wherein the back beam is an integrally molded part of the peripheral frame.

15. The chair back as claimed in claim 13 wherein the hinge devices are mounted to the back beam.

16. The chair back as claimed in claim 15 wherein the hinge devices are arranged to converge towards each other forwardly of the back beam.

17. The chair back as claimed in claim 15 wherein the biasing devices comprise two springs, each mounted between the associated hinge device and the back beam.

18. A chair as claimed in claim 17, wherein the springs are adjustable to adjust the spring force towards a forward most position of the lumbar support panel.

23. A chair back according to claim 1 wherein said lumbar support panel of the lumbar support portion comprises a cushion which contacts the resiliently flexible fabric material from behind, said cushion comprising:

a substantially planar first sheet of resiliently flexible material;

a substantially planar second sheet of resiliently flexible material; and

a plurality of spaced webs separating the first sheet and the second sheet, wherein the webs comprise a first portion connected to the first sheet and a second portion connected to the second sheet, the first and second portions extending at an angle to each other.

24. A chair back as claimed in claim 1, wherein the peripheral frame comprises a back face opposite the front face, the panel of the lumbar support being openly viewable from the back face of the peripheral frame.

25. A chair back as claimed in claim 1, wherein the biasing devices are adjustable to adjust the biasing force towards a forward most position of the lumbar support panel.

19. The chair back as claimed in 17 wherein each spring is an elongate spring extending towards the center of the back beam.

20. The chair back as claimed in claim 19 wherein the ends of the springs remote from the hinge devices are disposed at a common locus.

21. The chair back as claimed in claim 20 wherein the spacing of the ends of the springs from the back beam is adjustable.

22. The chair back as claimed in claim 21 wherein a slidable spacer is provided having a plurality of seats to receive the end of the springs, each of the seats being such as to space the ends of the springs a variable amount from the back beam.