Electrical connector with circuit board module

• US 6,875,031 B1
• Filed: 12/05/2003
• Issued: 04/05/2005
• Est. Priority Date: 12/05/2003
• Status: Expired due to Fees

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Harlan, Tod M., Korsunsky, Iosif R., Yi, Chong H., Juntwait, Eric D.
• Primary Examiner(s): NGUYEN, TRUC T
• Application Number:
  US10/728,536
• Time in Patent Office: 487 Days
• Field of Search: 439/76.1, 439/79, 439607-608, 439650-654
• US Class Current: 439/79
• CPC Class Codes: H01R 12/724 containing contact members forming a right angle
• CPC Class Codes: H01R 12/737 Printed circuits being substantially perpendicular to each other for printed connections H05K3/366
• CPC Class Codes: H01R 13/518 for holding or embracing several coupling parts, e.g. frames
• CPC Class Codes: H01R 13/6471 by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
• CPC Class Codes: H01R 13/6587 for mounting on PCBs
• CPC Class Codes: H01R 13/6594 the shield being mounted on a PCB and connected to conductive members
• CPC Class Codes: H05K 1/0219 Printed shielding conductors for shielding around or between signal conductors, e.g. coplanar or coaxial printed shielding conductors
• CPC Class Codes: H05K 1/0245 Lay-out of balanced signal pairs, e.g. differential lines or twisted lines
• CPC Class Codes: H05K 2201/09236 Parallel layout
• CPC Class Codes: H05K 2201/09336 Signal conductors in same plane as power plane
• CPC Class Codes: H05K 2201/09618 Via fence, i.e. one-dimensional array of vias

Abstract

An electrical connector (100) includes a unitary insulative housing (1) defining a number of parallel slots (13), a number of parallelly arranged circuit board modules (3) and a shield member (2) attached to the housing. The circuit board modules are retained by and between the shield member and the housing. Each circuit board module includes a dielectric spacer (30), a circuit board (36) attached to the dielectric spacer and received in a corresponding slot of the housing, and a row of press-fit contacts (38) mechanically and electrically connecting with the circuit board and disposed in the corresponding slot.

Claims

1. An electrical connector comprising:

a unitary insulative housing defining a plurality of parallel slots;

a plurality of parallelly arranged circuit board modules each comprising a dielectric spacer, a circuit board attached to the dielectric spacer and received in a corresponding slot of the housing, and a row of contacts mechanically and electrically connecting with the circuit board and disposed in the corresponding slot; and

a shield member attached to the housing, the circuit board modules being retained by and between the shield member and the housing.

2. The electrical connector as claimed in claim 1, wherein the shield member defines a plurality of slots in a top wall thereof, and the dielectric spacers comprise a plurality of protrusions received in the slots to retain upper portions of the circuit board modules.

3. The electrical connector as claimed in claim 2, wherein the housing is vertically spaced from the top wall of the shield member and retains lower portions of the circuit board modules.

4. The electrical connector as claimed in claim 3, wherein the housing defines a plurality of passageways at opposite sides of each slot and extending through a bottom thereof, and the contacts are soldered to the lower portions of the corresponding circuit boards and extend beyond a bottom of the housing through the passageways.

5. The electrical connector as claimed in claim 1, wherein every two adjacent circuit board modules are side to side stackable with use of an extended post on one of the two adjacent dielectric spacers and a recessed hole in another of the two adjacent dielectric spacers.

6. The electrical connector as claimed in claim 1, wherein the shield member is formed with positioning fingers for insertion into corresponding through holes of a printed circuit board.

7. The electrical connector as claimed in claim 6, wherein the shield member comprises a top plate covering a top of the parallel arranged circuit board modules and a rear plate covering a rear of the housing and the circuit board modules, the positioning fingers extending downwardly from the rear plate.

8. The electrical connector as claimed in claim 1, wherein opposite outermost circuit board modules are arranged in such a manner that the dielectric spacers are located at outermost positions.

9. The electrical connector as claimed in claim 1, wherein the housing comprises a front tongue at a lower portion of one end thereof, the front tongue defining a plurality of grooves aligned with corresponding slots, and wherein the circuit boards have mating portions with lower edges received in corresponding grooves.

10. The electrical connector as claimed in claim 1, wherein the housing defines a row of holes adjacent a rear end thereof, and the dielectric spacers of the circuit board modules comprise a plurality of downwardly extending pins received in the holes.

11. The electrical connector as claimed in claim 1, wherein the circuit board is located under the post of the corresponding spacer of the same circuit board modules.

12. A circuit board assembly for using in an electrical connector for high speed signal transmission, comprising:

a circuit board comprising a mating portion adapted for engaging with a complementary element, a mounting portion with a fusible element disposed thereon and defining a plated through hole therein; and

a contact including an intermediate portion, a connecting portion extending upwardly from the intermediate portion and surface mounted to the mounting portion, and a tail portion extending downwardly from the intermediate portion adapted for connecting with a printed circuit board, the connecting portion having a projection received in the plated through hole, interstitial space between the plated through hole and the projection being substantially filled with fusible element after melting and solidifying the fusible element.

13. The circuit board assembly as claimed in claim 12, wherein the connecting portion extends adjacent a first side of the intermediate portion, and the projection extends toward an opposite second side of the intermediate portion.

14. The circuit board assembly as claimed in claim 13, wherein the mounting portion defines a half plated through hole at a bottom thereof and aligned with the plated through hole, and the intermediate portion has an upper end received in the half plated through hole, interstitial space between the half plated through hole and the upper end of the intermediate portion being substantially filled with fusible element after melting and solidifying the fusible element.