Double end servo scroll and direct scroll driver pattern attachment for tufting machine
First Claim
1. In a multiple needle tufting machine adapted to feed a backing fabric longitudinally from front to rear through the machine having a plurality of spaced needles aligned transversely of the machine for reciprocal movement through the backing fabric by operation of a rotary main drive shaft, a yarn feed mechanism comprising:
- (a) a support having a mounting surface extending longitudinally away from the tufting machine;
(b) at least about five servo motors, longitudinally spaced and attached to the mounting surface, wherein each servo motor is in communication with a relatively large diameter section of an intermediate gear and a relatively small diameter section of said intermediate gear is in communication with a yarn feed roll;
(c) a controller which electronically receives rotational position information for the main drive shaft and electronically sends corresponding ratiometric pattern information to the servo motors; and
(d) at least about five yarns proceeding from a yarn supply through the yarn feed mechanism to the plurality of spaced needles, such that each of the yarns is fed by a yarn feed roll in communication with a distinct servo motor.
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Accused Products
Abstract
The present invention provides a double end yarn drive pattern attachment for tufting machines characterized by independent servo-motor control of yarn feed rolls capable of increased torque to carry multiple yarn ends on a single feed roll, thereby economically retaining many advantages of a single end pattern attachment. The improved attachment utilizes an intermediate gear to provide a relatively high torque drive adaptable between single and plural yarn pattern attachments.
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Citations
20 Claims
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1. In a multiple needle tufting machine adapted to feed a backing fabric longitudinally from front to rear through the machine having a plurality of spaced needles aligned transversely of the machine for reciprocal movement through the backing fabric by operation of a rotary main drive shaft, a yarn feed mechanism comprising:
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(a) a support having a mounting surface extending longitudinally away from the tufting machine;
(b) at least about five servo motors, longitudinally spaced and attached to the mounting surface, wherein each servo motor is in communication with a relatively large diameter section of an intermediate gear and a relatively small diameter section of said intermediate gear is in communication with a yarn feed roll;
(c) a controller which electronically receives rotational position information for the main drive shaft and electronically sends corresponding ratiometric pattern information to the servo motors; and
(d) at least about five yarns proceeding from a yarn supply through the yarn feed mechanism to the plurality of spaced needles, such that each of the yarns is fed by a yarn feed roll in communication with a distinct servo motor. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A method of tufting a carpet by feeding a backing fabric through a tufting machine of the type having a plurality of spaced needles aligned to form a row transverse to the machine for reciprocal movement through the backing fabric, a yarn supply, and a yarn feed mechanism having between about one-half and one-fifth as many independently controlled servo motors as there are needles in the transverse row comprising the steps of:
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(a) feeding yarns from the yarn supply to the yarn feed mechanism;
(b) placing a group of at least two yarns in contact with a yarn feed roll in communication with an intermediate gear that is driven by a gear on an independently controlled servo motor;
(c) feeding the group of yarns out of the yarn feed mechanism and threading each yarn in the group through an adjacent needle in the transverse row;
(d) placing additional groups of at least two yarns on additional yarn feed rolls in communication with intermediate gears driven by gears on independently controlled servo motors and threading each yarn in each group to adjacent needles in the transverse row until the transverse width of threaded needles approaches the width of the backing fabric;
(e) feeding the backing fabric through the tufting machine while reciprocating the transverse row of needles, and operating the servo motors to feed yarn to the needles according to a predetermined pattern. - View Dependent Claims (15, 16, 17, 18, 19, 20)
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Specification