Resin application system for dynamo-electric machine components

• US 6,878,203 B2
• Filed: 02/11/2002
• Issued: 04/12/2005
• Est. Priority Date: 02/12/2001
• Status: Expired due to Fees

• Current Assignee: Axis Usa, Inc.
• Original Assignee: Axis Usa, Inc.
• Inventors: Stratico, Gianfranco, Becherucci, Raffaele
• Primary Examiner(s): Fiorilla, Chris
• Assistant Examiner(s): LAZOR, MICHELLE A
• Application Number:
  US10/073,400
• Publication Number:
  US 20020108566A1
• Time in Patent Office: 1,156 Days
• Field of Search: 118/300, 118/314, 118/315, 118/319, 118/58, 118/64, 118/66, 118/69, 118/500, 1983451-345, 198/575, 269/37, 269/50, 269/52, 427/314, 427/374.1, 427/425
• US Class Current: 118/300
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 1/18 performed by dipping
• CPC Class Codes: B05D 3/0218 Pretreatment, e.g. heating the substrate
• CPC Class Codes: B05D 3/0254 After-treatment
• CPC Class Codes: B05D 3/0413 Heating with air
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/53143 Motor or generator

Abstract

A resin application station has processing units for heating dynamo-electric machine components. In one or more of the processing units batches of components are placed in fixtures on vertically rotating support plates. The vertically rotating support plates are mounted in cabinets. Heated air is circulated in the cabinets to control the ambient temperature. The components travel through regions of the controlled temperature ambient as the support plates rotate and are heated to process temperatures. Intermittent rotation of a support plate in a unit allows loading and unloading of an individual component from the unit while the support plate is stationary. The support plate rotations in all the units are synchronized to increase the station throughput.

Claims

1. A workstation for performing steps of a resin application process for dynamo-electrical machine components, said workstation comprising a plurality of units, wherein at least one of said units is of a first type comprising:

a cabinet for providing a controlled ambient during the performance of a step of said process; and

a rotating vertical support structure disposed in said cabinet, said support structure having a plurality of fixtures disposed in an annular region thereon configured to hold said components within hollow interiors of the fixtures during the performance of said step, said fixtures comprising open structures configured to allow air to circulate through the interiors of the fixtures to expose substantial surface portions of said held components to said controlled ambient.

2. The workstation of claim 1 wherein a said fixture comprises a structure for receiving said components therein along a path substantially perpendicular to the face of said rotating vertical support structure.

3. The workstation according to claim 1 wherein said cabinet further comprises an annular compartment having said controlled ambient, and wherein said held components travel through said annular compartment as said vertical support structure rotates during the performance of said process step.

4. The workstation according to claim 1 wherein the temperature of said controlled ambient is controlled by flow of heated air through said cabinet.

5. The workstation of claim 1 further comprising a control unit to control rotation of said vertical support structure.

6. The workstation of claim 5 wherein the rotation of said vertical support structure is intermittent with alternating periods of rotation and periods of pause, and wherein at least one of said fixtures is aligned with a predetermined position during said periods of pause.

7. The workstation of claim 6 wherein the angle of rotation during a said period of rotation is less than about one half a radian.

8. The workstation of claim 6 wherein said predetermined position corresponds to a position for loading and unloading components from said aligned fixture.

9. The workstation of claim 1 wherein said plurality of units are disposed adjacent each other, said workstation further comprising movable transfer devices disposed alongside said plurality of units for loading and unloading components from said units, and for transferring components between said plurality of units, wherein said movable transfer devices are capable of motion in linear spatial dimensions.

10. The workstation according to claim 1 wherein a first one of said plurality of units preheats said components in preparation of subsequent resin application.

11. The workstation according to claim 10 wherein a second one of said plurality of units applies resin to said components.

12. The workstation according to claim 11 wherein said second one of said plurality of units is a unit of said first type.

13. The workstation of claim 12 wherein a multiplicity of said fixtures in said second one of said plurality of units are aligned with a multiplicity of resin-receiving positions as said vertical support structure rotates, and wherein at said resin-receiving positions resin is applied to components loaded in said aligned fixtures.

14. The workstation of claim 13 wherein said second one of said plurality of units further comprises resin-dispensing units that are disposed vertically above said resin-receiving positions.

15. The workstation of claim 12 wherein said second one of said plurality of units further comprises vertically movable resin-bearing trays that are disposed vertically below said resin-receiving positions.

16. The workstation according to claim 1 wherein a third one of said plurality of units heats said components to cure the resin applied to said components.

17. The workstation according to claim 1 wherein said plurality of units comprise:

a preheating unit of said first type for heating components in preparation for subsequent resin application;

a resin application unit of said first type disposed adjacent to said preheating unit for applying resin to preheated components;

a resin-curing unit of said first type disposed adjacent to said resin application unit for heat curing the resin applied to components;

movable transfer devices disposed alongside said plurality of units for loading and unloading components from said plurality of units and for transferring components between said plurality of units; and

a control unit to control rotation of said vertical support structures in said preheating, resin application, and resin curing units, and to control said movable transfer devices.

18. The workstation of claim 17 wherein said control unit synchronizes the intermittent rotation of said vertical support structures such that the periods of pause in said preheating unit, in said resin application unit, and in said resin curing unit occur substantially simultaneously such that said vertical support structures are stationary at substantially a same time interval.

19. The workstation of claim 18 wherein said control unit supervises said transfer devices to load and unload components from said plurality of units during said same time interval while said vertical support structures are stationary.

20. A unit for performing a resin application process step for dynamo-electric machine components, said unit comprising:

a cabinet for providing a controlled temperature ambient during the performance of said process step; and

a rotating vertical support structure disposed in said cabinet, said support structure having an array of fixtures disposed in an annular region thereon configured to hold said components within hollow interiors of the fixtures, wherein said held components travel through said controlled ambient as said vertical support structure rotates during the performance of said process step, said fixtures comprising open structures configured to allow air to circulate through the interiors of the fixtures to expose substantial surface portions of said held components to said controlled ambient.

21. The unit of claim 20 wherein a said fixture comprises a structure for receiving said components therein along a path substantially perpendicular to the face of said rotating vertical support structure.

22. The unit of claim 20 wherein said controlled temperature ambient is controlled by flowing heated air through said cabinet.

23. The unit of claim 20 where in said cabinet further comprises an annular compartment having said controlled ambient, and wherein said held components travel through said annular compartment as said vertical support structure rotates during the performance of said process step.

24. The unit of claim 20 wherein said cabinet further comprises a compartment for cooling said components after the performance of said process step.