Synchronous semi-automatic parallel sorting

• US 6,878,896 B2
• Filed: 07/24/2002
• Issued: 04/12/2005
• Est. Priority Date: 07/24/2002
• Status: Expired due to Term

• Current Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Original Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Inventors: Braginsky, Mark B., Gluege, Peter R., Hess, William D., Esslinger, Robert H.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): Kohner, Matthew J.
• Application Number:
  US10/205,016
• Publication Number:
  US 20040016684A1
• Time in Patent Office: 993 Days
• Field of Search: 209/546, 209/549, 209/583, 209/584, 209/705, 209/900, 700213-215, 700/219, 700/221, 700223-226
• US Class Current: 209/583
• CPC Class Codes: B07C 7/005 Computer assisted manual sorting, e.g. for mail

Abstract

The present invention reveals a sorting system for use in manual sorting, which presents a detached ephemeral display moving in a manner corresponding to the movement of the article, by which an article to be sorted can be quickly and easily identified. To accomplish its purpose, the device comprises: feed conveyors; a switching unit; optical readers positioned to capture destination indicia affixed to each article; a detached moving display which remains close to the article to be sorted and presents information representative of the article'"'"'s destination location; a destination location which signals when a related article is approaching; and a controller capable of assigning destination locations and controlling display devices.

Claims

1. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator; and

an indicator programmed to move along said conveyor with said article and to relate said article to a destination location.

2. The apparatus of claim 1, further comprising an optical reader positioned to capture destination indicia affixed to said article.

3. The apparatus of claim 2, further comprising a controller operative to receive a signal from said optical reader corresponding to said destination indicia, assign a destination location to said article based on said signal, and generate a destination signal associated with said destination location.

4. The apparatus of claim 3, further comprising a plurality of feed conveyors which direct said article to a switching unit.

5. The apparatus of claim 4, wherein said switching unit is configured to divert said article between said feed conveyors in response to said destination signal from said controller.

6. The apparatus of claim 1, wherein said indicator comprises a set of dynamically moving alpha-numeric characters presented on a display device positioned along a length of said conveyor, said characters representative of said destination location associated with said article.

7. The apparatus of claim 1, wherein said destination location is configured to present a perceptible signal in response to approach of said associated article.

8. The apparatus of claim 7, wherein said indicator moving along said conveyor and said perceptible signal presented by said destination location are canceled after said associated article is transferred to said destination location.

9. The apparatus of claim 1, wherein said indicator comprises a means for illuminating said article, said destination location being marked while said article is illuminated.

10. The apparatus of claim 1, further comprising:

a second indicator programmed to move along said conveyor with a second article and to relate said second article to a second destination location.

11. The apparatus of claim 10, wherein said articles and said indicators move contemporaneously along said conveyor.

12. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator;

an optical reader positioned to capture destination indicia affixed to said article;

a controller operative to receive a signal from said optical reader corresponding to said destination indicia, assign a destination location to said article based on said signal, and generate a destination signal associated with said destination location;

a switching unit configured to divert said article selectively between said conveyor and an adjacent conveyor in response to said destination signal; and

an indicator programmed to move along said conveyor with said article and to relate said article to said destination location;

said destination location being configured to transmit a perceptible signal when said associated article is substantially close to said destination location.

13. The apparatus of claim 12, where said indicator comprises a set of dynamically moving alpha-numeric characters presented on a display device positioned along a length of said conveyor, said characters representative of said destination location associated with said article.

14. The apparatus of claim 12, wherein said indicator moving along said conveyor and said perceptible signal presented by said destination location are canceled when said article is transferred to said destination location.

15. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator; and

a moving display programmed to move along said conveyor with said article and to relate said article to a destination location.

16. The apparatus of claim 15, wherein said moving display comprises a set of dynamically moving alpha-numeric characters that are representative of said destination location associated with said article.

17. The apparatus of claim 16, wherein said set of moving characters remains substantially within a predetermined distance from said article as said article is conveyed toward said operator.

18. A method of designating and sorting an article, comprising the steps of:

conveying said article toward a plurality of destination locations;

determining a related destination location for said article;

projecting an indicator from an adjacent location toward said article, said indicator programmed to relate said article to said destination location;

moving said indicator along a path followed by said article as said article is conveyed towards said related destination location; and

sorting said article to said related destination location.

19. The method of claim 18, wherein said step of sorting further comprises the steps of transferring said article between, and removing said article from, a plurality of conveyors.

20. The method of claim 18, wherein said related destination location is configured to present a perceptible signal when said related article approaches said destination location.

21. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator; and

an indicator programmed to move along said conveyor with said article and to relate said article to a destination location, said indicator remaining substantially within a predetermined distance from said article as said article travels toward said operator.

22. The apparatus of claim 21, wherein said indicator remains substantially close to said article as said article travels toward said operator.

23. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator;

an optical reader positioned to capture indicia affixed to said article;

a controller operative to receive a reader signal from said optical reader corresponding to said indicia, assign a destination location to said article based on said reader signal, and generate a destination signal associated with said destination location; and

a display device positioned along a length of said conveyor and configured to present dynamically moving alpha-numeric characters under programmed control;

said display device operative to receive said destination signal from said controller and to present alpha-numeric characters corresponding to said destination signal in association with said article, said display device programmed to move said alpha-numeric characters corresponding to said destination signal with said article as said article travels toward said operator.

24. The apparatus of claim 23, wherein said display device is operative to receive a second destination signal associated with a second article from said controller and to present alpha-numeric characters corresponding to said second destination signal in association with said second article, said display device programmed to move said alpha-numeric characters corresponding to said second destination signal with said second article as said second article travels toward said operator.

25. The apparatus of claim 24, wherein said articles and said alpha-numeric characters corresponding to said respective destination signals move contemporaneously along said conveyor.

26. The apparatus of claim 23, wherein said destination location is configured to transmit a perceptible signal in response to approach of said associated article.

27. The apparatus of claim 26, wherein the transmission of said perceptible signal comprises illuminating one or more illumination strips positioned around a perimeter of said destination location.

28. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator;

an optical reader positioned to capture indicia affixed to said article;

a controller operative to receive a reader signal from said optical reader corresponding to said indicia, assign a destination location to said article based on said reader signal, and generate a destination signal associated with said destination location;

a stationary display device operative to receive said destination signal from said controller and to present said destination signal to said operator in human-perceptible form, said stationary display device positioned proximate to said destination location within said operator'"'"'s field of view; and

a projector programmed to project a beam of light moving with said article along said conveyor.

29. The apparatus of claim 28, wherein said destination location is configured to transmit a perceptible signal in response to approach of said article.

30. The apparatus of claim 29, wherein the transmission of said perceptible signal comprises illuminating one or more illumination strips positioned around a perimeter of said destination location.

31. An apparatus for identifying and designating an article for sorting by an operator, comprising:

a conveyor positioned to transport said article to said operator; and

a projector programmed to project a beam of light moving with said article along said conveyor and to relate said article to a destination location.

32. A method of designating and sorting an article, comprising the steps of:

conveying said article toward a plurality of destination locations;

determining a related destination location for said article;

displaying a set of alpha-numeric characters on a display device positioned proximate a path followed by said article as said article is conveyed towards said related destination location, said characters programmed to relate said article to said destination location;

moving said set of alpha-numeric characters across said display device in a manner programmed to correspond to the movement of said article along said path followed by said article as said article is conveyed towards said related destination location; and

sorting said article to said related destination location.

33. The method of claim 32, further comprising the step of transmitting a perceptible signal from said related destination location when said article approaches said destination location.

34. The method of claim 33, wherein the step of transmitting said perceptible signal comprises illuminating one or more illumination strips positioned around a perimeter of said destination location.

35. A method of designating and sorting an article, comprising the steps of:

conveying said article toward a plurality of destination locations;

determining a related destination location for said article;

displaying one or more characters on a display device positioned proximate a path followed by said article as said article is conveyed towards said related destination location, said one or more characters programmed to relate said article to said destination location;

moving said one or more characters across said display device in a manner programmed to correspond to the movement of said article along said path followed by said article as said article is conveyed towards said related destination location; and

sorting said article to said related destination location.