Variable air volume system including BTU control function

• US 6,879,881 B1
• Filed: 11/07/2003
• Issued: 04/12/2005
• Est. Priority Date: 10/17/2003
• Status: Active Grant

• Current Assignee: Siemens Industry Incorporated (Siemens AG)
• Original Assignee: Russell G. Attridge Jr
• Inventors: Attridge, Russell G. Jr.
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): Jarrett, R
• Application Number:
  US10/704,251
• Time in Patent Office: 522 Days
• Field of Search: 700/276, 700/277, 700/278, 700/281, 700/282, 236/1.B, 236/1.G, 236/49.3, 165/205, 165/212, 165/217
• US Class Current: 700/277
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 3/0442 with volume control at a constant temperature

Abstract

A method, as well as a controller, for controlling room temperature with a variable air volume system having a plurality of zones wherein the thermal transfer rate with respect to each of such zones is maintained at a substantially constant value notwithstanding changes in the temperature of the supply air thereby providing improved efficiency and environmental comfort.

Claims

1. A method of controlling room temperature within a zone of a variable air volume system, said system including a flow control box associated with said zone for regulating flow volume of supply air into said zone, said supply air having a temperature T, comprising the steps of:

calculating a thermal transfer rate for said zone based upon said supply air temperature and said flow volume into said zone;

calculating an adjusted air flow volume for said zone in response to a change in said supply air temperature while maintaining said thermal transfer rate at a substantially constant value; and

setting said flow control box to said adjusted air flow volume whereby said thermal transfer rate with respect to said zone remains at said substantially constant value notwithstanding the change in temperature of said supply air thus substantially maintaining said room temperature within a predefined temperature range.

2. The method according to claim 1, wherein said thermal transfer rate is calculated in accordance with the formula:

Thermal Transfer Rate (BTU/hour)=Flow Volume (cubic feet per minute)×

1.08×

(Room Temperature−

Supply Air Temperature).

3. The method according to claim 2, further comprising the initial step of regulating said flow volume of said supply air entering said zone until said room temperature is within said predefined temperature range.

4. The method according to claim 3, further comprising the step of monitoring the temperature of said supply air and signaling said system to calculate said adjusted air flow volume in response to a preselected change in temperature of said supply air.

5. The method according to claim 4, wherein said preselected change is at least 1.0°

F.

6. The method according to claim 5, wherein said preselected change is at least 3.0°

F.

7. The method according to claim 5, wherein said zone has a set point temperature, and wherein said predefined temperature range is less than or equal to ±

1.0°

F. with respect to said set point temperature.

8. The method according to claim 6, wherein said zone has a set point temperature, and wherein said predefined temperature range is less than or equal to ±

0.5°

F. with respect to said set point temperature.

9. The method according to claim 7, further comprising the step of measuring flow volume into said zone.

10. The method according to claim 9, further comprising the step of calculating a revised thermal transfer rate for said zone following a change in said flow volume into said zone due to a variation in thermal load within said zone.

11. A controller for controlling room temperature within at least one zone of a variable air volume system, said system including a flow control box associated with said zone for regulating flow volume of supply air into said zone, said supply air having a temperature T, comprising:

at least one processor circuit for calculating a thermal transfer rate for said zone based upon said supply air temperature and said flow volume into said zone and for calculating an adjusted flow volume for said zone in response to a change in said supply air temperature while maintaining said thermal transfer rate at a substantially constant value; and

an electrical output device for communicating said adjusted flow volume to said flow control box whereby said thermal transfer rate with respect to said zone remains at said substantially constant value notwithstanding the change in temperature of said supply air thus substantially maintaining said room temperature within a predefined temperature range.

12. The controller according to claim 11, wherein said processor circuit utilizes the formula:

Thermal Transfer Rate (BTU/hour)=Flow Volume (cubic feet per minute)×

1.08×

(Room Temperature−

Supply Air Temperature).

13. The controller according to claim 12, wherein said adjusted flow volume is calculated in response to a change in said supply air temperature of at least 1.0°

F.

14. The controller according to claim 13, wherein said adjusted flow volume is calculated in response to a change in said supply air temperature of at least 3.0°

F.

15. The controller according to claim 13, wherein said zone has a set point temperature, and where said predefined temperature range is less than or equal to ±

1.0°

F. with respect to said set point temperature.

16. The controller according to claim 15, wherein said zone has a set point temperature, and where said predefined temperature range is less than or equal to ±

0.5°

F. with respect to said set point temperature.

17. The controller according to claim 15, wherein said output device provides an output signal, and said output signal varies between 0% and 100%, and wherein a first portion of said output signal corresponds to control of said flow control box and a second portion of said output signal provides an indication of an unmet thermal load.

18. The controller according to claim 17, wherein said first portion corresponds to an output signal of 0% to 50%, and said second portion corresponds to an output signal of 50% to 100%.

19. The controller according to claim 18, wherein said flow control box provides maximum flow volume at an output signal of 50% or greater.

20. The controller according to claim 17, further comprising a plurality of electrical inputs for receiving a plurality of electrical signals, said electrical signals representative of:

i) said flow volume into said zone;

ii) said room temperature;

iii) said supply air temperature; and

iv) said set point temperature.

21. A variable air volume system for environmental control of a plurality of zones within a building, comprising:

at least one air handling unit for providing supply air at a preselected temperature;

a supply duct for transporting said supply air from said air handling unit to said individual zones;

a flow control box associated with each of said zones for regulating flow volume of supply air into said associated zone; and

at least one controller for controlling room temperature within each of said zones, said controller comprising;

at least one processor circuit for calculating a thermal transfer rate for said zone based upon said supply air temperature and said flow volume into said zone and for calculating an adjusted flow volume for said zone in response to a change in said supply air temperature while maintaining said thermal transfer rate at a substantially constant value; and

an electrical output device for communicating said adjusted flow volume to said flow control box whereby said thermal transfer rate with respect to said zone remains at said substantially constant value notwithstanding the change in temperature of said supply air thus substantially maintaining said room temperature within a predefined temperature range; and

wherein said processor circuit utilizes the formula;

Thermal Transfer Rate (BTU/hour)=Flow Volume (cubic feet per minute)×

1.08×

(Room Temperature−

Supply Air Temperature).

22. The system according to claim 21, wherein each of said flow control boxes includes an independent controller associated therewith.

23. The system according to claim 22, further comprising a sensor for measuring said supply air temperature, and wherein each of said flow control boxes includes a flow sensor for measuring said flow volume into said associated zone.

24. The system according to claim 23, wherein said adjusted flow volume is calculated in response to a change in said supply air temperature of at least 1.0°

F.

25. The system according to claim 24, wherein said adjusted flow volume is calculated in response to a change in said supply air temperature of at least 3.0°

F.

26. The system according to claim 24, wherein said zone has a set point temperature, and where said predefined temperature range is less than or equal to ±

1.0°

F. with respect to said set point temperature.

27. The system according to claim 26, wherein said zone has a set point temperature, and where said predefined temperature range is less than or equal to ±

0.5°

F. with respect to said set point temperature.

28. The system according to claim 26, wherein said controller provides an output signal, and said output signal varies between 0% and 100%, and wherein a first portion of said output signal corresponds to control of said flow control box and a second portion of said output signal provides an indication of said unmet thermal load.

29. The system according to claim 28, wherein said first portion corresponds to an output signal of 0% to 50%, and said second portion corresponds to an output signal of 50% to 100%, and wherein said flow control box provides maximum flow volume at an output signal of 50% or greater.

30. The system according to claim 29, wherein each of said controllers is in electrical communication with one another.