Water mixing valve

• US 6,880,575 B2
• Filed: 02/27/2001
• Issued: 04/19/2005
• Est. Priority Date: 02/28/2000
• Status: Expired due to Fees

• Current Assignee: Aqualisa Products Limited (Aqualisa Group Ltd.)
• Original Assignee: Aqualisa Products Limited (Aqualisa Group Ltd.)
• Inventors: Newcombe, Paul John, Smith, James George Elcoaté, Mountford, Colin Lander, Flicos, Daniel James, Towler, Kelvin Paul
• Primary Examiner(s): Tapolcai, William E.
• Application Number:
  US09/794,796
• Publication Number:
  US 20010020645A1
• Time in Patent Office: 1,512 Days
• Field of Search: 137/625.41, 467/6, 467/7
• US Class Current: 137/625.41
• CPC Class Codes: F16K 11/074 with flat sealing faces
• CPC Class Codes: F16K 11/076 with sealing faces shaped as surfaces of solids of revolution
• CPC Class Codes: F16K 11/165 with the rotating spindles parallel to the closure members
• CPC Class Codes: F16K 27/0263 multiple way valves
• CPC Class Codes: F16K 27/045 with pivotal obturating members
• CPC Class Codes: F16K 31/055 for rotating valves
• CPC Class Codes: F16K 37/0083 by measuring valve parameters
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: Y10T 137/86823 Rotary valve

Abstract

A water mixing valve having two water inlets, a mixing chamber, a rotatable control member having openings for controlling flow from the water inlets to the mixing chamber, the control member comprising a substantially circular plate having first and second surfaces, the water inlets sealing against the first surface and the openings extending between the first and second surfaces and a support for supporting the control member on the second surface, the support including a base wall generally parallel to the control member and a peripheral wall extending from the periphery of the base wall to the periphery of the control member so as to support the control member and form the mixing chamber therebetween wherein the support and control member are together rotatable relative to the water inlets, the support including surfaces against the openings in the control member for directing flows from the respective openings towards one another and into the mixing chamber for efficient mixing, the base wall including inner and outer surfaces, the inner surface facing the second surface of the control member and the water mixing valve further includes a thrust race supporting the support at an outer periphery of the outer surface of the base wall, the water mixing valve further including a water outlet from its housing and a temperature sensor adjacent the outlet to enable electronic control of the output temperature, wherein the walls of the outlet are shaped around the temperature sensor such that of six possible perpendicular orientations of the water mixing valve, in at least three mutually perpendicular orientations and any orientation in between, the temperature sensor remains submerged in water when water is allowed to drain from the water outlet by gravity and the water mixing valve further including a zero position detector, a zero position indicator being provided on the control assembly for detection by the zero position detector such that, when the zero position detector detects the zero position indicator at a predetermined position, it is determined that the openings are at a preselected position relative to the inlets.

Claims

1. A water mixing valve having:

two water inlets;

a mixing chamber;

a rotatable control member having openings for controlling flow from the water inlets to the mixing chamber, the control member comprising a substantially circular plate having first and second surfaces, the water inlets sealing against the first surface and the openings extending between the first and second surfaces; and

a support for supporting the control member on the second surface, the support including surfaces adjacent the openings in the control member for directing flows from the respective openings towards one another and into the mixing chamber for efficient mixing.

2. A water mixing valve according to claim 1 wherein the support is attached to the outer periphery of the control member so as to form the mixing chamber adjacent the second surface.

3. A water mixing valve according to claim 1 wherein the support includes a base wall generally parallel to the control member and a peripheral wall joining the periphery of the base wall to the periphery of the control member.

4. A water mixing valve according to claim 3 wherein the support includes an annular wall extending from the base wall to the second surface of the control member so as to define an outer peripheral channel between the annular wall and the peripheral wall and a central mixing cavity within the annular wall wherein:

the openings are positioned in the control member outwardly of the annular wall; and

windows are provided in the annular wall to allow flow of water from the outer peripheral channel to the central mixing cavity.

5. A water mixing valve according to claim 4 wherein the support includes a pair of generally radially extending and diametrically opposed walls dividing the outer peripheral channel into a pair of channels, each channel being opposite a respective one of said openings.

6. A water mixing valve according to claim 5 wherein said opposed walls are positioned generally symmetrically with respect to the openings.

7. A water mixing valve according to claim 6 wherein four of said windows are provided in said annular wall, one at each end of each of said channels.

8. A water mixing valve according to claim 4 further including a hollow shaft by which the support may be rotated, the shaft extending axially from the base wall and the base wall defining a central aperture within the annular wall such that water may flow from the central mixing cavity into the shaft.

9. A water mixing valve according to claim 8 wherein, proximate the central mixing cavity, the interior of the shaft is provided with inwardly facing vanes so as to cause a spiral flow of water within the shaft.

10. A water mixing valve according to claim 9 wherein the vanes extend axially along the shaft and, over the extent of the vanes, the internal cross section of the shaft is progressively reduced in the direction of flow and, at the end of the vanes, enlarged so as to form a throttle or venturi.

11. A water mixing valve according to claim 9 wherein, at the upstream end of the vanes, adjacent the central mixing cavity, each vane is offset from a respective window around the central aperture by an amount such that a vortex of flow from the respective window is centred on the respective vane.

12. A water mixing valve having:

two water inlets;

a mixing chamber;

a rotatable control member having openings for controlling flow from the water inlet to the mixing chamber, the control member comprising a substantially circular plate having first and second surfaces, the water inlets sealing against the first surface and the openings extending between the first and second surfaces;

a support including a base wall generally parallel to the control member and a peripheral wall extending from the periphery of the base wall to the periphery of the control member so as to support the control member and form the mixing chamber therebetween;

wherein

the support and control member are together rotatable relative to the water inlets;

the base wall includes inner and outer surfaces, the inner surface facing the second surface of the control member; and

the water mixing valve further includes;

a thrust race supporting the support at an outer periphery of the outer surface of the base wall.

13. A water mixing valve according to claim 12 wherein the thrust race includes a plurality of rotatable members distributed for contact around the outer periphery of the outer surface of the base wall.

14. A water mixing valve according to claim 13 wherein the thrust race comprises a moulded member holding the plurality of rotatable members captive.

15. A water mixing valve according to claim 12 further including a hollow shaft by which the support may be rotated, the shaft extending axially from the base wall and the base wall defining a central aperture such that water may flow from the mixing chamber into the shaft.

16. A water mixing valve according to claim 15 further including a housing for containing the control member, support and hollow shaft, the housing including:

first walls defining an inlet cavity for receiving the peripheral wall of the support;

second walls defining an outlet cavity for receiving the hollow shaft; and

a lip between the inlet and outlet cavities;

wherein

the thrust race is located between the base wall and the lip such that the support is rotatably supported on the lip.

17. A water mixing valve according to claim 16 wherein the second walls define a drive aperture and the hollow shaft extends in the outlet cavity from the lip to and through the drive aperture so as to enable the hollow shaft, support and control member to be rotated.

18. A water mixing valve according to claim 16 wherein the second walls define a water outlet and the hollow shaft is provided with a plurality of outlet openings around a periphery opposite said water outlet such that water may flow from within the hollow shaft through the outlet openings into the outlet cavity and then out through the water outlet.

19. A water mixing valve according to claim 18 further including a seal between the hollow shaft and the second walls upstream of said water outlet and said outlet openings so as to prevent water passing directly from the two water inlets between the support and the housing to the water outlet.