Image forming device with duct for exhausting heat outside main body case

• US 6,882,809 B2
• Filed: 03/27/2003
• Issued: 04/19/2005
• Est. Priority Date: 03/27/2002
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Yano, Hidetoshi, Tamaru, Yasuo, Hirose, Atsuo
• Primary Examiner(s): GRAINGER, QUANA MASHELL
• Application Number:
  US10/397,338
• Publication Number:
  US 20030185584A1
• Time in Patent Office: 754 Days
• Field of Search: 399/92, 399/93, 399/94
• US Class Current: 399/92
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/206 Conducting air through the machine, e.g. for cooling, filtering, removing gases like ozone
• CPC Class Codes: G03G 2221/183 Process cartridge

Abstract

A laser printer for forming toner images on sheets includes a duct wall and a shutter. The duct wall extends between a process cartridge, which is filled with toner, and a thermal fixing unit, which generates heat to fix toner images onto the sheets. The duct wall defines a duct and is formed with openings at its side that faces the thermal fixing unit. A fan is provided for drawing hot air from the thermal fixing unit, through the openings in the duct wall and the duct itself, and out from the laser printer. The shutter moves in and out of contact with the process cartridge in association with opening and closing movement of a cover of the laser printer. When the shutter is in contact with the process cartridge, an exhaust chamber is formed that connects an ozone exhaust hole of the process cartridge with the duct. Another fan is provided for drawing the ozone generated by a charge unit of the process cartridge through the ozone exhaust hole, the exhaust chamber, and the duct.

Claims

1. An image forming device for forming developer images on a recording medium, the image forming device comprising:

a main body case;

an image bearing member disposed within the main body case and having a surface;

a latent image forming unit disposed within the main body case, the latent image forming unit forming an electrostatic latent image on the surface of the image bearing member;

a process cartridge that is removably disposed in the main body case;

a developing unit disposed within the process cartridge, the developing unit holding developer and using the developer to form a developer image on the image bearing member;

a transfer unit disposed within the main body case at a position in opposition with the process cartridge, the transfer unit transferring the developer image on the image bearing member onto the recording medium;

a fixing unit disposed within the main body case, the fixing unit generating heat to thermally fix the developer image onto the recording medium;

a duct wall having a cartridge-side wall section opposed to the process cartridge, a fixing-unit-side wall section opposed to the fixing unit, and a connecting wall section that connects the cartridge-side wall section and the fixing-unit-side wall section together, the cartridge-side wall section, the fixing-unit-side wall section, and the connecting wall section defining a duct that extends between the fixing unit and the process cartridge, the connecting wall section and the fixing-unit-side wall section being formed with a fixing-unit-side through hole that extends from a portion of the connecting wall section to a portion of the fixing-unit-side wall section; and

an exhaust unit that draws air in the vicinity of the fixing unit, through the through hole and the duct, to outside the main body case.

2. The image forming device as claimed in claim 1, wherein the process cartridge, the fixing unit, and the duct wall define an exhaust chamber that is in fluid communication with the duct through the fixing-unit-side through hole, the exhaust unit drawing air from the exhaust chamber through the through hole and the duct to outside the main body case.

3. The image forming device as claimed in claim 2, wherein the fixing unit and the process cartridge are separated from each other in a separation direction, the duct wall extending in a traverse direction traverse to the separation direction, the duct having two opposite ends with respect to the traverse direction, the exhaust unit including a fixing-unit-side passage fan in fluid communication with one end of the duct, the fixing-unit-side through hole being formed in the connecting wall section and the fixing-unit-side wall section at a position separated from the one end of the duct with respect to the traverse direction, the fixing-unit-side passage fan drawing air from a portion of the exhaust chamber that is nearer to the fixing-unit-side through hole than to the one end of the duct through the fixing-unit-side through hole and the duct to outside the main body case and drawing air from a portion of the exhaust chamber that is nearer to the one end of the duct than to the fixing-unit-side through hole directly outside the main body case.

4. The image forming device as claimed in claim 2, further comprising an inter-cartridge/duct-wall member that extends between the process cartridge and the cartridge-side wall section of the duct wall, the inter-cartridge/duct-wall member defining the exhaust chamber with the process cartridge, the fixing unit, and the duct wall.

5. The image forming device as claimed in claim 1, wherein the fixing unit and the process cartridge are separated from each other in a separation direction, the duct wall extending in a traverse direction traverse to the separation direction, the duct having two opposite ends with respect to the traverse direction, the exhaust unit including a fixing-unit-side passage fan in fluid communication with one end of the duct.

6. The image forming device as claimed in claim 1, further comprising a partition wall that extends from the duct wall to partition the duct into two sections.

7. The image forming device as claimed in claim 6, wherein:

the partition wall and the fixing-unit-side wall section define a fixing-unit-side passage that includes the fixing-unit-side through hole, the exhaust unit drawing heat generated by the fixing unit through the fixing-unit-side passage together with air to outside of the main body case; and

the process cartridge includes a charger for charging the image bearing member, the charger generating ozone while charging the image bearing member, the cartridge-side wall section being formed with a cartridge-side through hole, the partition wall and the cartridge-side wall section defining a cartridge-side passage that includes the cartridge-side through hole, the exhaust unit drawing ozone generated by the charger through the cartridge-side passage together with air to outside of the main body case.

8. The image forming device as claimed in claim 7, further comprising an inter-cartridge/duct-wall member that extends between the process cartridge and the cartridge-side wall section of the duct wall, wherein:

the fixing unit and the process cartridge each include an opposing surface, the opposing surfaces being in opposition with each other, the opposing surfaces of the fixing unit and the process cartridge, the inter-cartridge/duct-wall member, and the connecting wall section and the fixing-unit-side wall section of the duct wall defining a heat exhaust chamber, the exhaust unit exhausting heat generated by the fixing unit through the heat exhaust chamber, the fixing-unit-side through hole, and the fixing-unit-side passage together with air to outside of the main body case; and

the process cartridge has a wall formed with an ozone exhaust through hole, the cartridge-side wall section, the wall formed with the ozone exhaust through hole, and the inter-cartridge/duct-wall member defining an ozone exhaust chamber that brings the ozone exhaust through hole of the process cartridge into fluid communication with the cartridge-side through hole, the exhaust unit exhausting ozone generated by the charger through the ozone exhaust chamber, the cartridge-side through hole, and the cartridge-side passage together with air to outside of the main body case.

9. The image forming device as claimed in claim 7, wherein the fixing unit and the process cartridge are separated from each other in a separation direction, the duct wall extending in a traverse direction traverse to the separation direction, the fixing-unit-side passage and the cartridge-side passage each having two opposite ends with respect to the traverse direction, the exhaust unit including a cartridge-side passage fan and a fixing-unit-side passage fan, the fixing-unit-side passage fan being in fluid communication with one end of the fixing-unit-side passage, the fixing-unit-side passage fan exhausting air through the fixing-unit-side passage to outside of the main body case, the cartridge-side passage fan being in fluid communication with one end of the cartridge-side passage, the cartridge-side passage fan exhausting air through the cartridge-side passage to outside of the main body case.

10. The image forming device as claimed in claim 9, further comprising a general fan that is provided at one side of the main body case with respect to the traverse direction, the general fan exhausting air from within the main body case to outside of the main body case independently from the fixing-unit-side passage fan and the cartridge-side passage fan.

11. The image forming device as claimed in claim 7, further comprising an exposure unit and an exposure-unit-side wall, the exposure-unit-side wall being disposed between the exposure unit and the duct wall, the exposure-unit-side wall being formed with an exposure through hole and an exposure-unit-exhaust through hole, the exposure unit exposing the image bearing member with light through the exposure through hole to form the electrostatic latent image on the image bearing member, the exposure-unit-exhaust through hole being formed astride the partition wall to bring the exposure-exhaust through hole into fluid communication with both the cartridge-side passage and the fixing-unit-side passage.

12. The image forming device as claimed in claim 11, wherein the exposure unit further includes:

a heat radiator that radiates heat, the heat radiator being in fluid communication with the exposure-exhaust through hole of the exposure-unit-side wall; and

a guide wall connected to the exposure-unit-side wall and formed with an open portion, the guide wall encompassing the heat radiator and the exposure-exhaust through hole except at the open portion, the open portion and the exposure-exhaust through hole being located on substantially opposite sides of the heat radiator, the exhaust unit exhausting air from the exposure through hole, through the open part of the guide wall, past the heat radiator, through the exposure-exhaust through hole, and through both cartridge-side passage and the fixing-unit-side passage to outside of the main body case.

13. The image forming device as claimed in claim 12, wherein the guide wall and the exposure-unit-side wall define an exhaust chamber, the exhaust unit exhausting air past the heat radiator, through the exhaust chamber, and through the duct to outside of the main body case.

14. The image forming device as claimed in claim 12, wherein the exhaust unit exhausts air following a flow pathway in a direction from the open portion of the guide wall to the exposure-exhaust through hole, the heat radiator including a plurality of plate-like fins for radiating heat, the plate-like fins being aligned and extending in the direction of the flow pathway.

15. The image forming device as claimed in claim 1, further comprising an exposure unit and an exposure-unit-side wall, the exposure unit exposing the image bearing member with light to form the electrostatic latent image on the image bearing member, the exposure-unit-side wall being disposed between the exposure unit and the duct wall and being formed with an exposure-exhaust through hole that brings the exposure unit into fluid communication with the duct.

16. The image forming device as claimed in claim 15, wherein the exposure unit further includes:

a heat radiator that radiates heat, the heat radiator being in fluid communication with the exposure-exhaust through hole of the exposure-unit-side wall; and

a guide wall connected to the exposure-unit-side wall and formed with an open portion, the guide wall encompassing the heat radiator and the exposure-exhaust through hole except at the open portion, the open portion and the exposure-exhaust through hole being located on substantially opposite sides of the heat radiator, the exhaust unit exhausting air from the exposure unit, through the open part of the guide wall, past the heat radiator, through the exposure-exhaust through hole, and through the duct to outside of the main body case.

17. The image forming device as claimed in claim 16, wherein the guide wall and the exposure-unit-side wall define an exhaust chamber, the exhaust unit exhausting air past the heat radiator, through the exhaust chamber, and through the duct to outside of the main body case.

18. The image forming device as claimed in claim 16, wherein the exhaust unit exhausts air following a flow pathway in a direction from the open portion of the guide wall to the exposure-exhaust through hole, the heat radiator including a plurality of plate-like fins for radiating heat, the plate-like fins being aligned and extending in the direction of the flow pathway.

19. An image forming device comprising:

a detachable process cartridge that forms images on recording medium, the process cartridge including a housing, a photosensitive member, and a charger, the housing supporting the photosensitive member and the charger in confrontation with each other and being formed with a cartridge through hole near the charger, the charger charging the photosensitive member;

a main body case formed with a receiving section that receives the process cartridge and an exhaust hole that brings the receiving section into fluid communication with outside the main body case;

a movable member that moves between a contact position and a non-contact position, the movable member, when in the contact position, contacting the cartridge housing and defining an exhaust chamber that connects the exhaust hole of the receiving section to the cartridge through hole, the movable member, when in the non-contact position, being out of contact with the cartridge housing; and

an exhaust unit that draws air through the exhaust chamber and the exhaust hole together to outside of the main body case.

20. The image forming device as claimed in claim 19, wherein the charger generates ozone while charging the image bearing member, the exhaust unit drawing the ozone generated by the charger through the cartridge-side passage, through the exhaust chamber, and through the exhaust hole together with air to outside of the main body case.

21. The image forming device as claimed in claim 20, wherein the exhaust unit includes an exhaust fan in fluid communication with the exhaust hole, the exhaust fan drawing the ozone generated by the charger to outside of the main body case.

22. The image forming device as claimed in claim 20, further comprising a removing unit in fluid communication with the exhaust hole, the removing unit removing the ozone drawn through the exhaust hole by the exhaust unit.

23. The image forming device as claimed in claim 19, wherein the movable member has a plate shape with a free edge and a supported edge, the receiving section including a supporting portion that pivotably supports the supported edge of the movable member so that the movable member is pivotable between the non-contact position and the contact position.

24. The image forming device as claimed in claim 23, wherein the process cartridge is inserted into the receiving section in an insertion direction, the supporting portion being located at an upstream side of the exhaust hole of the receiving section with respect to the insertion direction.

25. The image forming device as claimed in claim 19, further comprising:

a case cover attached to the main body case and movable between an open position for opening the receiving section and a closed position for covering the receiving section; and

an interlocking unit that moves the movable member into the non-contact position ganged with movement of the case cover into the open position.

26. The image forming device as claimed in claim 25, wherein the interlocking unit positively supports the movable member in the non-contact position when the case cover is in the open position and releases support of the movable member so that the movable member falls into the contact position under force of gravity when the case cover is in the closed position.

27. The image fanning device as claimed in claim 19, wherein the process cartridge is inserted into the receiving section in an insertion direction, the movable member contacting the cartridge housing at an upstream abutment position of the process cartridge when the movable member is in the contact position, the receiving section abutting the process cartridge at a downstream abutment position of the process cartridge and defining the exhaust chamber with the movable member and the process cartridge, the downstream abutment position being downstream from the upstream abutment position with respect to the insertion direction.

28. The image forming device as claimed in claim 27, wherein the receiving section including a resilient member at a position corresponding to the downstream abutment position of the process cartridge, the resilient member of the receiving section abutting the process cartridge at a downstream abutment position.

29. The image forming device as claimed in claim 19, wherein the photosensitive member is elongated in an axial direction and has a length in the axial direction, the charger being elongated in the axial direction and having a length substantially the same as the length of the photosensitive member.

30. The image forming device as claimed in claim 29, wherein the process cartridge is inserted into the receiving section in an insertion direction that is substantially perpendicular to the axial direction.

31. The image forming device as claimed in claim 30, wherein the movable member has a plate shape with a free edge and a supported edge, the receiving section including a supporting portion that pivotably supports the supported edge of the movable member so that the movable member is pivotable between the non-contact position and the contact position.

32. The image forming device as claimed in claim 29, further comprising a driving force output section disposed on the receiving section and outputting a driving force, the process cartridge includes a rotating member and a drive force input section, the drive force input section receiving the drive force from the driving force output section to rotate the rotating member, the driving force output section being movable between an engagement position in engagement with the drive force input section of the process cartridge and a non-engagement position out of engagement with the input section of the process cartridge, the interlocking unit moving the driving force output section into the engagement position when the case cover is closed and into the non-engagement when the case cover is opened.