Flywheel system with parallel pumping arrangement

• US 6,884,039 B2
• Filed: 12/30/2002
• Issued: 04/26/2005
• Est. Priority Date: 06/29/2000
• Status: Expired due to Term

• Current Assignee: Beacon Power (RGA Labs, Inc.)
• Original Assignee: Beacon Power Corporation (RGA Labs, Inc.)
• Inventors: Woodard, Nathan G., Rathbun, Jeremiah I., Dresens, Paul E.
• Primary Examiner(s): FREAY, CHARLES GRANT
• Application Number:
  US10/334,514
• Publication Number:
  US 20030175126A1
• Time in Patent Office: 848 Days
• Field of Search: 417/51, 417/199.1, 745/72, 310/74
• US Class Current: 417/51
• CPC Class Codes: F04B 37/02 for evacuating by absorption or adsorption
• CPC Class Codes: F04B 37/08 by condensing or freezing, e.g. cryogenic pumps
• CPC Class Codes: F04D 19/044 Holweck-type pumps
• CPC Class Codes: H01J 41/12 Discharge tubes for evacuating by diffusion of ions, e.g. ion pumps, getter ion pumps
• CPC Class Codes: H02K 7/025 for power storage
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y10T 74/2117 Power generating-type flywheel
• CPC Class Codes: Y10T 74/2119 Structural detail, e.g., material, configuration, superconductor, discs, laminated, etc.

Abstract

A flywheel energy storage system, including a plurality of pumps arranged in parallel for simultaneously drawing-off and absorbing substantially all of the gases that evolve from a flywheel assembly during high-speed operation, is disclosed. The plurality of pumps includes at least one pump for pumping mainly water vapor; and, at least one pump for pumping mainly active gases. The at least one pump for pumping mainly water vapor plurality of pumps is disposed in a gas storage chamber that is separate from the main housing of the flywheel system. The at least one pump for pumping mainly active gases is disposed in a container external to the main housing and fluidly coupled to the gas storage chamber. A drag pump assists the plurality of pumps in the gas storage chamber by pumping the evolved gases from the main housing to the gas storage chamber.

Claims

1. A flywheel energy storage system, comprising:

a sealed housing;

a flywheel assembly disposed within the sealed housing;

a gas storage chamber disposed within the sealed housing;

a sealed container external to the sealed housing and fluidly coupled to the gas storage chamber;

a first pump disposed within the sealed housing and operatively coupled to the gas storage chamber for pumping gases that evolve from the flywheel assembly into the gas storage chamber, the evolved gases including water vapor and active gases;

a plurality of pumps for simultaneously pumping substantially all of the gases pumped into the gas storage chamber, wherein said plurality of pumps includes at least one pump for pumping mainly the water vapor and at least one pump for pumping mainly the active gases;

wherein said at least one pump for pumping mainly the water vapor is disposed in the gas storage chamber; and

wherein said at least one pump for pumping mainly the active gases is disposed in the external container.

2. The flywheel energy storage system as recited in claim 1, wherein the pump for pumping mainly the water vapor is a water sorbent, and the pump for pumping mainly the active gases is a getter pump.

3. The flywheel energy storage system as recited in claim 2, wherein said getter pump includes a getter housing with a constricted inlet, and getter material that is disposed within the getter housing.

4. The flywheel energy storage system as recited in claim 3, wherein the getter pump further includes a getter material storage chamber disposed within the getter housing, the getter material being disposed within the getter material storage chamber and in fluid communication with the constricted inlet.

5. The flywheel energy storage system as recited in claim 4, wherein the getter pump further includes a heater unit operatively coupled to the getter material storage chamber for heating the getter material.

6. The flywheel energy storage system as recited in claim 3, wherein the getter material is non-evaporable getter material.

7. The flywheel energy storage system as recited in claim 4, wherein the getter pump further includes a void between the getter housing and the getter material storage chamber disposed therein, and an insulative material substantially fills the void.

8. The flywheel energy storage system as recited in claim 7, wherein the insulative material is selected from the group consisting of packed glass fiber and a semi-rigid insulating board.

9. The flywheel energy storage system as recited in claim 2, wherein the water sorbent is selected from the group consisting of Zeolite and calcium oxide.

10. A method of reducing gas pressure within a flywheel housing, the method being used for reducing windage losses caused by gases evolving from a flywheel assembly disposed within the flywheel housing, the evolved gases including water vapor and active gases, comprising the steps of:

(a) pumping the evolved gases from the flywheel housing to a chamber separate from the flywheel housing; and

(b) pumping substantially all of the gases pumped into the separate chamber using a plurality of pumps, wherein the plurality of pumps including at least one pump for pumping mainly the water vapor that is disposed within the separate chamber and at least one pump for pumping mainly the active gases which said at least one pump is disposed in a container external to the flywheel housing and fluidly coupled to the separate chamber.

11. The method of reducing gas pressure within a flywheel housing as recited in claim 10, wherein the pumping in step (a) is performed by a drag pump.

12. The method of reducing gas pressure within a flywheel housing as recited in claim 10, wherein the pumping in step (b) is performed by at least one water sorbent for pumping mainly the water vapor and at least one getter pump for pumping mainly the active gases.

13. The method of reducing gas pressure within a flywheel housing as recited in claim 10, wherein the pumping in step (a) reduces the gas pressure within the flywheel housing to a near-vacuum level while increasing gas pressure within the separate chamber to a level substantially greater than the near-vacuum level.

14. An apparatus for simultaneously pumping a plurality of different types of gases including water vapor and active gases, comprising:

a water sorbent; and

a getter pump, wherein the getter pump includes;

a getter housing having a constricted inlet, and

a getter material storage chamber disposed within the getter housing;

getter material;

disposed within the getter material storage chamber so as to be in fluid communication with the constricted inlet;

wherein the getter material is a non-evaporable getter material being composed so as to have a surface to volume ratio that yields a pumping speed in the range of from 0.001 to 0.01 liters per second.

15. The pumping apparatus as recited in claim 14, further including a heater unit operatively connected to the getter material storage chamber for heating the getter material and wherein the getter material is composed so the getter material absorbs less than about 0.01 torr liters of water vapor per gram during each passivation cycle.

16. The pumping apparatus as recited in claim 14, wherein the getter material is composed so as to have a surface area of one of in the range of about 0.005 to about 0.1 square meters per gram or in the range of about 0.01 to about 0.05 square meters per gram.

17. The pumping apparatus as recited in claim 16, wherein the getter material has a nominal formulation of Zirconium, Vanadium and Iron.

18. The pumping apparatus as recited in claim 14, wherein the getter material is composed so as to have a surface area of one of in the range of about 0.03 to about 0.00003 square meters per gram, in the range of about 0.03 to about 0.0003 square meters per gram or 0.03 square meters per gram.

19. A method of reducing gas pressure within a flywheel housing, the method being used for reducing windage losses caused by gases evolving from a flywheel assembly disposed within the flywheel housing, the evolved gases including water vapor and active gases, comprising the steps of:

(a) pumping the evolved gases from the flywheel housing to a chamber separate from the flywheel housing;

(b) continuously pumping the water vapor using at least one first pump disposed in the separate chamber; and

(c) intermittently pumping the active gases using at least one second pump disposed in a container external to the flywheel housing and the separate chamber but fluidly coupled to the separate chamber, the at least one second pump intermittently pumping the active gases at times when associated active gas loads approach predetermined levels.