Safety module electrical distribution system

• US 6,884,111 B2
• Filed: 05/22/2003
• Issued: 04/26/2005
• Est. Priority Date: 05/23/2002
• Status: Expired due to Fees

• Current Assignee: Alexandra Block, ANDREW KALANI NIHEU & JAY DEEP CHITNIS, Andrew M. Jenkins, Anne M. Mahoney, Baker Ken, Baum Family Trust, Binkley Family Trust, Bonnie Austin, Brandon Dinoto, Brandon Moore Utma, BRIAN DRISCOLL AND/OR DRISCOLL INVESTMENTS INC., Bruce Johnson, BRUCE & LORENE BOWERS, BRUCE & SANDY BRANDENBURG, CARL A LARSON, TRUSTEE LARSON 1995 REVOCABLE TRUST DTD 11/17/1995, CARL KOBAYASHI & MISHELLE NISHIDA, Chea Chung, CHRISTOPHER MOORE INDIVIDUALLY & AS TRUSTEE MOORE FAMILY TRUST DTD 10/3/2006, Christy L. Hendrickson Trust, CLAUDE KORDUS TRUSTEE KORDUS FAMILY TRUST, CLIFF & MAKOTO MCQUEEN, Court Wilson, Craig Hillegas, Daniel Allen, Daniel C. Serpe, DANIEL & KIMBERLY DOTSON, Daniel White, Dan Way, DAVID & BONNIC AUSTIN INDIVIDUALLY AND AS TRUSTEES AUSTIN FAMILY TRUST DTD 10/1/1999, David Caldwell, David L. Lyon, Dominique Pandolfi, DONALD D. LEARNED, TRUSTEE DONALD LEARNED TRUST C/O SCOTT LEARNED, DONALD & MARY SPENCER, Don Farris Inc Retirement Trust, Doug Cox, Elizabeth Willis, Eric Rawa, Estate Of Gary W. Dixon, GARY & BARBARA A. GENTZKOW AND/OR BARBARA GENTZKOW'S IRA, GARY & LINDSEY BLOCK, George Block, Glenn Frieder, Gloria Marie Gammill, GREG A. JIRAK & LORI HUBBART, GREG BLOCK, TRUSTEE, BLOCK FAMILY TRUST DTD 6/22/1990, Greg MacDonald, Gregory A. Block, Gregory Bernett, HARDEY, JULIE E. AKA JULIE HELLUM FBO BREE DIXON, Hardie David, Howard Brian Malloy, Ian Nausner, IVAN & LORI MENDELSON, James Clifford, James Gammill, JAMES GEVARGES & DOMINIQUE BEITKANOUN, JAMES & KIM WEINBERGER, JAMES & ROBYN CARBAUGH, JANELL SKOMER AKA JANELL SOHMER-BLOCK C/O GREGORY BLOCK, Jeffrey Lubin, Jeffrey Teza, Jeff Schott, Jerry E. Jageman, John Chu, John F. Zolezzi, JOHN & LAUARIE DEWITT AND/OR THIEIR IRAS, JOHN & LYNN BOWEN, TRUSTEES BOWN FAMILY TRUST DTD 11/21/1985, Jon Hillegas, JULIUS & MARRIETTA ZOLEZZI, KASHAN PIRACHA (KPN, LLC), Katherine Williams, KENNETH & JANET SHANER, Ken Rubin, Kevin Thomas Dinoto, Kristopher Dinoto, Laura Lewis, Laurence Balter, LINDA MOORE INDIVIDUALLY & AS TRUSTEE LINDA B. MOORE PERSONAL TRUST, Lisa Odenweller, Lori Shook, MANAGEMENT SYSTEMS LIMITED C/O SMC MULTI-MEDIA, Man-Ling Lai, Marc Cahal, Marc Odenweller, MARION J. BAUER ROSIDUARY TRUST C/O BLOCK, GAUNCE & ASSOCIATES, MARK & DIANA KENNEY, TRUSTEES KENNEY FAMILY TRUST DTD 11/29/1996, Mark McDonald, Marview Holdings, Inc., Maui Preparatory Academy, Megan Molloy, Melody Kitchens, MICHAEL & ANASTASIA FARRELL AND/OR STERLING TRUST CO. FBO MICHAEL FARRELL, Michael Bosworth, Michael Dewitt, MICHAEL MCLOUGHLIN, TRUSTEE MCLOUGHLIN FAMILY TRUST DTD 3/22/1994, Milton F. Damerow, NGUYEN, PETER (KPN, LLC), Nicholas Block, Nicole Cox, Norman M. Estin Trust, Parvis Nabavi, Paul Block, Persis Hataria, PHILIP BURKHARDT, TRUSTEE BURKHARDT 2005 FAMILY TRUST AND/OR THEIR IRAS, Phillip Moore, PHYLLIS ORNDORFF, TRUSTEE PHYLLIS ORNDORFF TRUST DTD 12-30-2010, RANDY & LONA KENT, R/Com Retail Services, LLC, Richard Babcock, RICHARD & DEBRA MYTKO, RICHARD & JACQUELINE SMITH, Robert C. Albrow, Robert M. Skomer, Robert W. Dudley Trust, Ronald S. Chapman, RYAN & SUSAN BOWERS, Ryota Komaru, Samantha Carroll, Scot Hall, Sean Mundy, Shaochong Yan, SMC Multi-Media Products Company Limited (SMC Multi-Media Limited), S Steven Podstreleny, Steve Benshoof, Steve Marlette, Steven Purves, Steven Sreb, STUART & KAREN SHAFER, Sydney Block, TERRENCE E. LEE, TRUSTEE TERRENCE E. LEE TRUST, Terrill Stewart, Terry Davis, THOMAS DINOTO, TRUSTEE DINOTO FAMILY TRUST DTD 1/11/1993, Thomas Goergen, Thomas H. Zolezzi, Timothy Karis Sirak LLC, TIM WALKER, TRUSTEE WALKER FAMILY TRUST DTD 7/21//2009, Valeo Partners LLC, Vincent Guzzetta Vascular Associates Co., WALTER & REBECCA HICKEL C/O CALWEST PROPERTIES, WARREN & ROBIN COHEN, Wendy Frieder, William Orndorff
• Original Assignee: Protectconnect Incorporated
• Inventors: Gorman, Michael P
• Primary Examiner(s): PAUMEN, GARY F
• Application Number:
  US10/443,444
• Publication Number:
  US 20030236010A1
• Time in Patent Office: 705 Days
• Field of Search: 439/535, 439/374, 439/215, 174/53, 174/57
• US Class Current: 439/535
• CPC Class Codes: H01H 11/0006 for converting electric switches H01H13/564 takes precedence
• CPC Class Codes: H01H 15/00 Switches having rectilinearly-movable operating part or parts adapted for actuation in opposite directions, e.g. slide switch
• CPC Class Codes: H01H 15/10 Operating parts
• CPC Class Codes: H01H 9/08 Arrangements to facilitate replacement of a switch, e.g. cartridge housing
• CPC Class Codes: H01R 13/055 co-operating with sockets having a rectangular transverse section
• CPC Class Codes: H01R 13/115 U-shaped sockets having inwardly bent legs, e.g. spade type
• CPC Class Codes: H01R 13/424 Securing in base or case composed of a plurality of insulating parts having at least one resilient insulating part
• CPC Class Codes: H01R 13/44 Means for preventing access to live contacts making use of a switch actuated by engagement of counterpart H01R13/7036
• CPC Class Codes: H01R 13/447 Shutter or cover plate
• CPC Class Codes: H01R 13/465 Identification means, e.g. labels, tags, markings H01R9/2475, H01R9/2683 take precedence
• CPC Class Codes: H01R 13/506 assembled by snap action of the parts
• CPC Class Codes: H01R 13/512 assembled by screw or screws
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/5213 Covers
• CPC Class Codes: H01R 13/6395 for wall or panel outlets
• CPC Class Codes: H01R 13/652 with earth pin, blade or socket
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/70 with built-in switch
• CPC Class Codes: H01R 13/701 the switch being actuated by an accessory, e.g. cover, locking member
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/22 : with additional earth or shield contacts
• CPC Class Codes: H01R 24/78 : with additional earth or shield contacts
• CPC Class Codes: H01R 25/006 : the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H01R 29/00 : Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, programmable connectors
• CPC Class Codes: H01R 31/06 : Intermediate parts for linking two coupling parts, e.g. adapter with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/94
• CPC Class Codes: H01R 31/065 : with built-in electric apparatus
• CPC Class Codes: H01R 4/30 : utilising a screw or nut clamping member H01R4/50 takes precedence; utilising a clamping member acted on by screw or nut H01R4/38; for coaxial cables H01R9/0521
• CPC Class Codes: H01R 4/44 : Clamping areas on both sides of screw
• CPC Class Codes: H01R 4/66 : Connections with the terrestrial mass, e.g. earth plate, earth pin
• CPC Class Codes: H01R 9/24 : Terminal blocks
• CPC Class Codes: H01R 9/2433 : with built-in switch
• CPC Class Codes: H02G 3/086 : Assembled boxes
• CPC Class Codes: H05B 39/08 : by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: Y10T 29/49174 : Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/49176 : with molding of electrically insulating material
• CPC Class Codes: Y10T 29/49181 : by deforming
• CPC Class Codes: Y10T 29/49185 : of terminal
• CPC Class Codes: Y10T 29/49208 : by assembling plural parts

Abstract

A safety module electrical distribution system comprises a wiring module adapted to mount within an electrical box, the wiring module having a functional side and a wiring side. A terminal set is disposed at least partially within the wiring module and is adapted to terminate a power cable proximate the wiring side. A plurality of structured sockets are disposed on the functional side, the structured sockets incorporate a portion of the terminal set. A functional module having a front side and a back side is adapted to removably install in the wiring module proximate the functional side. A contact set is disposed at least partially within the functional module and is adapted to conduct electrical power to an electrical distribution function accessible from the front side. A plurality of shielded plugs are disposed on the back side. The shielded plugs incorporate a portion of the contact set. The structured sockets are configured to interlock with the shielded plugs so as to provide electrical communication between the terminal set and said contact set.

Claims

1. An electrical distribution system comprising:

a wiring module adapted to mount within an electrical box, said wiring module having a functional side and a wiring side;

a terminal set disposed at least partially within said wiring module and adapted to terminate a power cable proximate said wiring side;

a plurality of structured sockets disposed on said functional side, said structured sockets incorporating a portion of said terminal set;

a functional module adapted to removably install in said wiring module proximate said functional side, said functional module having a front side and a back side;

a contact set disposed at least partially within said functional module and adapted to conduct electrical power to an electrical distribution function accessible from said front side; and

a plurality of shielded plugs disposed on said back side, said shielded plugs incorporating a portion of said contact set,

wherein said structured sockets are configured to interlock with said shielded plugs so as to provide electrical communication between said terminal set and said contact set and wherein said structured sockets comprise raised guards and surrounding channels.

2. The electrical distribution system according to claim 1 wherein said shielded plugs comprise continguous walls disposed around the peripheries of, and extending about the length of, prong portions of said contact set, said walls defining open ends distal said back side.

3. The electrical distribution system according to claim 2 wherein said walls mate with said channels and said raised guards insert into said open ends.

4. The electrical distribution system according to claim 3 further comprising:

a key extending from, and positioned on, said back side so as to identify a type of said functional module; and

a block positioned on said functional side so as to accept said key only when said functional module is properly oriented with respect to said wiring module,

wherein said wiring module is oriented within said electrical box according to said type.

5. The electrical distribution system according to claim 4 wherein said key is an off-center positioned bar and said block is an off-center positioned ground socket, said bar being configured to insert into said ground socket.

6. The electrical distribution system according to claim 1 further comprising:

a plurality of color-coded wiring labels disposed on said functional side; and

a color-coded module label disposed on said functional module,

wherein a marked one of said wiring labels indicates a particular wiring configuration of said wiring panel,

the color of said marked one corresponding to the color of said module label only if said functional module corresponds to said particular wiring configuration.

7. The electrical distribution system according to claim 1 wherein said terminal set comprises a plurality of terminal blocks, each of said terminal blocks adapted to terminate up to four wires.

8. The electrical distribution system according to claim 7 further comprising a terminal shield fastened to said wiring side so as to separate said terminal blocks from an external ground wire.

9. The electrical distribution system according to claim 1 wherein said terminal set comprises a plurality of fixed wires extending from said wiring side, each of said fixed wires having a push-wire connector installed distal said wiring side.

10. The electrical distribution system according to claim 1 further comprising an electrical box cover adapted to clamp onto a mounting bracket portion of said wiring module so as to mount flush with the open face of said electrical box.