Battery monitor

• US 6,885,307 B2
• Filed: 06/19/2003
• Issued: 04/26/2005
• Est. Priority Date: 06/19/2002
• Status: Active Grant

• Current Assignee: CPG Beyond, Inc.
• Original Assignee: Tarma, LLC
• Inventors: Lockhart, Bradley W., Looy, Bradley D., Campbell, Richard II, Toomey, Jason W., Burry, Bruce R.
• Primary Examiner(s): Wu, Daniel
• Assistant Examiner(s): Huang, Sihong
• Application Number:
  US10/465,755
• Publication Number:
  US 20040178918A1
• Time in Patent Office: 677 Days
• Field of Search: 340/636.15, 340/636.1, 340/636.19, 324/433, 324/426, 324/430, 324/435, 324/429, 324/434, 320/48, 320/116, 320/132, 320/149
• US Class Current: 340/636.15
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G08B 25/08 using communication transmission lines G08B13/19658, G08B21/0286, G08B25/016 take precedence

Abstract

An apparatus and method for monitoring at least one battery. A reference ramp voltage signal is applied to a battery. A difference between a measurement ramp voltage signal output from the battery and the reference signal is compared with a threshold to determine battery condition. The determined battery condition can be transmitted remotely from the battery location.

Claims

1. An apparatus for monitoring a battery, the apparatus comprising:

control means for initiating a battery monitoring test;

means, responsive to the control means, for generating a reference ramp voltage signal and a measurement ramp voltage signal, the measurement ramp voltage signal applied to the battery; and

means for comparing a difference between a measurement ramp voltage signal output from the battery and the reference ramp voltage signal for determining battery condition.

2. The apparatus of claim 1 wherein:

the reference ramp voltage signal and the measurement ramp voltage signal are DC ramp voltage signals.

3. The apparatus of claim 1 wherein:

the comparing means compares the reference ramp voltage signal and the measurement output ramp voltage signal in at least one of signal length and signal amplitude.

4. The apparatus of claim 1 further comprising:

communication means for transmitting the results of a battery monitoring test remote from the battery location.

5. The apparatus of claim 4 wherein the transmitting means comprises:

a communication modem coupled to the control means for establishing communication between the control means and a communication network.

6. The apparatus of claim 4 further comprising:

data communication means coupled to the control means for connecting a portable processing unit to the control means.

7. The apparatus of claim 6 wherein:

the data communication means is a serial interface.

8. The apparatus of claim 6 wherein:

the data communication means is a universal serial bus connector.

9. An apparatus for monitoring a plurality of batteries, the apparatus comprising:

control means for initiating monitoring of one battery of the plurality of batteries;

means, responsive to the control means, for generating a reference ramp voltage signal and a measurement ramp voltage signal;

means for connecting the measurement ramp voltage signal to the one battery under test; and

the control means comparing a measurement ramp voltage signal output from the battery with the reference ramp voltage signal for determining battery condition.

10. The apparatus of claim 9 wherein the connecting means comprises:

a multiplexer, responsive to the control means, for connecting the measurement reference voltage signal to the battery under test and the output reference signal from the battery to the control means.

11. The apparatus of claim 9 further comprising:

means, associated with each discrete one of the plurality of batteries for setting a discrete identification for each battery.

12. The apparatus of claim 9 wherein:

the plurality of batteries are connected in series.

13. The apparatus of claim 9 wherein the control means further comprises:

means for initiating monitoring of all of the plurality of batteries, one at a time, on a preset schedule.

14. The apparatus of claim 9 wherein:

the reference ramp voltage signal and the measurement ramp voltage signal are DC ramp voltage signals.

15. The apparatus of claim 9 wherein:

the comparing means compares the reference ramp voltage signal and the measurement output ramp voltage signal in at least one of signal length and signal amplitude.

16. The apparatus of claim 9 further comprising:

communication means for transmitting the results of a battery monitoring test remote from the battery location.

17. The apparatus of claim 16 wherein the transmitting means comprises:

a communication modem coupled to the control means for establishing communication between the control means and a communication network.

18. The apparatus of claim 16 further comprising:

data communication means coupled to the control means for connecting a portable processing unit to the control means.

19. The apparatus of claim 18 wherein:

the data communication means is a serial interface.

20. The apparatus of claim 18 wherein:

the data communication means is a universal serial bus connector.

21. A method for monitoring a battery comprising the steps of:

initiating a battery monitoring test;

generating a reference ramp voltage signal and a measurement ramp voltage signal, the measurement ramp voltage signal applied to the battery; and

comparing a measurement ramp voltage signal output from the battery with the reference ramp voltage signal against a threshold to determine battery condition.

23. The method of claim 21 wherein the comparing step further comprises the step of:

comparing the reference ramp voltage signal and the measurement output ramp voltage signal in at least one of signal length and signal amplitude.

24. The method of claim 23 further comprising the step of:

transmitting the results of a battery monitor test remotely from the battery location.

25. The method of claim 24 wherein the transmitting further comprises:

coupling a communication modem to a means for initiating the battery monitoring test and a communication network.

22. The method of 21 wherein the step of generating the reference ramp voltage signal and the measurement ramp voltage signal further comprises the step of:

generating the reference ramp voltage signal and the measurement ramp voltage signal as DC ramp signals.

26. A method for line monitoring a plurality of batteries, the method comprising:

initiating monitoring of one parameter of one battery of the plurality of connected batteries;

generating a reference ramp voltage signal and a measurement ramp voltage signal, and applying the measurement ramp voltage signal to the one battery; and

monitoring a measurement ramp voltage signal output from the battery with the reference ramp voltage signal and comparing a difference therebetween against a threshold to indicate battery condition.

27. The method of claim 26 wherein the initiating step and the comparing step are implemented by a central processing unit executing a stored control program.

28. The method of claim 26 further comprising the steps of:

providing main central processing unit executing a separate program for initiating the battery monitoring test;

providing a central processing unit executing a control program coupled to the battery in response to signals from the main central processing unit for generating the reference ramp voltage signal and the measurement ramp voltage signal; and

providing the comparing means in the main central processing unit.

29. The apparatus of claim 28 wherein the step of initiating a battery monitoring test comprises the step of:

providing a separate central processor coupled to each battery and responsive to distinct signals from the main central processing unit for initiating a battery monitoring test of only one battery.

30. The apparatus of claim 29 wherein:

generating a battery identification for initiating a battery monitoring test of one of the plurality of batteries.

31. The method of claim 26 further comprising:

on detecting a difference between the measurement ramp voltage signal output from one battery and the reference ramp voltage signal against the threshold, repeating the battery monitoring test on the one battery at least one more time;

if each battery monitoring test on the one battery generates a difference exceeding the threshold, averaging the differences to generate an average difference and comparing the average difference against the threshold; and

if the average difference is outside of the threshold, generating a battery failure signal.

32. The method of claim 26 further comprising the steps of:

storing battery specification data including at least one of battery location, battery type, battery connection circuit, battery voltage and battery current;

receiving an alarm alert from one battery central processor; and

displaying battery data associated with the alarm alert.

33. The method of claim 32 wherein the step of displaying battery data further comprises the step of:

displaying battery geographic location.

34. The method of claim 32 wherein the step of displaying battery data further comprises the step of:

displaying battery alarm alert data.

35. The method of claim 32 wherein the step of displaying battery data further comprises the step of:

displaying at least one of battery specifications and location.

36. The method of claim 32 further comprising the step of:

displaying geographic directions to the battery location.

37. The method of claim 32 further comprising the step of:

generating a work order for service of the battery.

38. The method of claim 32 further comprising the step of:

sending an alarm alert to repair personnel.