Capacitor electrodes
First Claim
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1. An electrode comprising:
- a current collector that is two-dimensional in shape and that contains perforations;
an intermediate layer that is electrically conductive and substantially corrosion-resistant, the intermediate layer being on at least part of a first surface of the current collector, the intermediate layer comprising at least one of a precious metal, graphitic carbon, a metal nitride and a metal carbide; and
a first electrode layer that is on the intermediate layer, at least part of the first electrode layer being in at least some perforations of the current collector;
the first electrode layer, the intermediate layer and the current collector being bonded together.
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Abstract
An electrode includes a current collector that is two-dimensional in shape and that contains perforations, and an intermediate layer that is electrically conductive and substantially corrosion-resistant. The intermediate layer is on at least part of a first surface of the current collector, and includes at least one of precious metal, graphitic carbon, a metal nitride, and a metal carbide. A first electrode layer is on the intermediate layer. At least part of the first electrode layer is in at least some perforations of the current collector. The first electrode layer, the intermediate layer, and the current collector are bonded together.
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Citations
24 Claims
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1. An electrode comprising:
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a current collector that is two-dimensional in shape and that contains perforations;
an intermediate layer that is electrically conductive and substantially corrosion-resistant, the intermediate layer being on at least part of a first surface of the current collector, the intermediate layer comprising at least one of a precious metal, graphitic carbon, a metal nitride and a metal carbide; and
a first electrode layer that is on the intermediate layer, at least part of the first electrode layer being in at least some perforations of the current collector;
the first electrode layer, the intermediate layer and the current collector being bonded together. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method for producing an electrode, comprising:
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producing an intermediate layer on a first surface of a current collector, the intermediate layer being electrically conductive and corrosion resistant, the current collector being two-dimensional in shape and having perforations, the intermediate layer comprising at least one of a precious metal, graphitic carbon, a metal nitride, and a metal carbide; and
producing an electrode layer on the intermediate layer;
the electrode layer, the intermediate layer, and the current collector being bonded together. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20, 21)
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22. An electrochemical double-layer capacitor, comprising:
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plural electrodes, at least one of the plural electrodes comprising;
a current collector that is two-dimensional in shape and that contains perforations;
an intermediate layer that is electrically conductive and substantially corrosion-resistant, the intermediate layer being on at least part of a first surface of the current collector, the intermediate layer comprising at least one of precious metal, graphitic carbon, a metal nitride, and a metal carbide; and
a first electrode layer that is on the intermediate layer, at least part of the first electrode layer being in at least some perforations of the current collector;
the first electrode layer, the intermediate layer and the current collector being bonded together, the first electrode layer comprising at least one of activated carbon and graphitic carbon; and
a porous separator between at least two of the plural electrodes;
wherein at least one of the plural electrodes and the porous separator contain an electrolyte.
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23. A hybrid capacitor, comprising:
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a first electrode;
a second electrode; and
porous separator between the first electrode and the second electrode;
wherein the first and second electrodes and the porous separator contain an electrolyte;
wherein the first electrode comprises;
a first current collector that is two-dimensional in shape and that contains perforations;
a first intermediate layer that is electrically conductive and substantially corrosion-resistant, the first intermediate layer being on at least part of a first surface of the first current collector, the first intermediate layer comprising at least one of precious metal, graphitic carbon, a metal nitride and a metal carbide; and
a first electrode layer that is on the first intermediate layer, at least part of the first electrode layer being in at least some perforations of the first current collector;
the first electrode layer, the first intermediate layer and the first current collector being bonded together, the first electrode layer comprising at least one of active carbon and graphitic carbon; and
wherein the second electrode comprises;
a second current collector that is two-dimensional in shape and that contains perforations;
a second intermediate layer that is electrically conductive and substantially corrosion-resistant, the second intermediate layer being on at least part of a second surface of the second current collector, the second intermediate layer comprising at least one of precious metal, graphitic carbon, a metal nitride, and a metal carbide; and
a second electrode layer that is on the second intermediate layer, at least part of the second electrode layer being in at least some perforations of the second current collector;
the second electrode layer, the second intermediate layer and the second current collector being bonded together, the second electrode layer comprising at least one of an electrically conductive polymer and a metal oxide.
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24. A pseudo-capacitor, comprising:
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plural electrodes, at least one of the plural electrodes comprising;
a current collector that is two-dimensional in shape and that contains perforations;
an intermediate layer that is electrically conductive and substantially corrosion-resistant, the intermediate layer being on at least part of a first surface of the current collector, the intermediate layer comprising at least one of precious metal, graphitic carbon, a metal nitride, and a metal carbide; and
a first electrode layer that is on the intermediate layer, at least part of the first electrode layer being in at least some perforations of the current collector;
the first electrode layer, the intermediate layer and the current collector being bonded together, the first electrode layer comprising either a metal oxide or a conductive polymer; and
a porous separator between at least two of the plural electrodes;
wherein at least one of the plural electrodes and the separator contain an electrolyte.
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Specification