Sand control screen assembly having an internal isolation member and treatment method using the same

• US 6,886,634 B2
• Filed: 01/15/2003
• Issued: 05/03/2005
• Est. Priority Date: 01/15/2003
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Richards, William Mark
• Primary Examiner(s): Neuder, William
• Application Number:
  US10/342,792
• Publication Number:
  US 20040134655A1
• Time in Patent Office: 839 Days
• Field of Search: 166/276, 166/278, 166/51, 166/236, 166/227, 166/228
• US Class Current: 166/278
• CPC Class Codes: E21B 43/088 Wire screens comprising porous materials E21B43/082; comprising woven materials E21B43/084

Abstract

A sand control screen assembly (80) that is positionable within a wellbore comprises a base pipe (82) having at least one opening (84) that allows fluid flow therethrough and a filter medium (86) positioned about the exterior of the base pipe (82) that selectively allows fluid flow therethrough and prevents particulate flow of a predetermined size therethrough. An internal isolation member (88) that has at least one opening (90) is positioned within the base pipe (82). A one-way valve (92) is operably associated with the opening (90) of the internal isolation member (88). The one-way valve (92) controls the flow of fluid through the opening (90) of the internal isolation member (88) such that fluid flow is prevented from the interior to the exterior of the sand control screen assembly (80) but is allowed from the exterior to the interior of the sand control screen assembly (80).

Claims

1. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough;

an internal isolation member positioned within the base pipe, the internal isolation member having at least one opening; and

a one-way valve operably associated with the opening of the internal isolation member that controls fluid flow through the opening of the internal isolation member.

2. The sand control screen assembly as recited in claim 1 wherein the one-way valve prevents fluid flow from the interior to the exterior of the sand control screen assembly and is actuatable to allow fluid flow from the exterior to the interior of the sand control screen assembly.

3. The sand control screen assembly as recited in claim 1 wherein the one-way valve is disposed at least partially within the opening of the internal isolation member.

4. The sand control screen assembly as recited in claim 3 wherein the one-way valve is flush mounted within the opening of the internal isolation member.

5. The sand control screen assembly as recited in claim 3 wherein the one-way valve extends partially inwardly into the internal isolation member.

6. The sand control screen assembly as recited in claim 3 wherein the one-way valve extends partially outwardly from the internal isolation member.

7. The sand control screen assembly as recited in claim 3 wherein the one-way valve is a ball and seat type one-way valve.

8. The sand control screen assembly as recited in claim 1 wherein the one-way valve is selectively operable to a disabled configuration such that fluid flow from the interior to the exterior of the sand control screen assembly is enabled.

9. The sand control screen assembly as recited in claim 1 wherein the internal isolation member is retrievable from within the base pipe such that fluid flow from the interior to the exterior of the sand control screen assembly is enabled.

10. The sand control screen assembly as recited in claim 1 wherein the internal isolation member is axially shiftable relative to the base pipe between operating and non operating positions.

11. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough;

an internal isolation member positioned within the base pipe, the internal isolation member having at least one opening; and

a one-way valve positioned at least partially within the opening of the internal isolation member that prevents fluid flow from the interior to the exterior of the sand control screen assembly and is actuatable to allow fluid flow from the exterior to the interior of the sand control screen assembly.

12. The sand control screen assembly as recited in claim 11 wherein the one-way valve is flush mounted within the opening of the internal isolation member.

13. The sand control screen assembly as recited in claim 11 wherein the one-way valve extends partially inwardly into the internal isolation member.

14. The sand control screen assembly as recited in claim 11 wherein the one-way valve extends partially outwardly from the internal isolation member.

15. The sand control screen assembly as recited in claim 11 wherein the one-way valve is a ball and seat type one-way valve.

16. The sand control screen assembly as recited in claim 11 wherein the one-way valve is selectively operable to a disabled configuration such that fluid flow from the interior to the exterior of the sand control screen assembly is enabled.

17. The sand control screen assembly as recited in claim 11 wherein the internal isolation member is retrievable from within the base pipe such that fluid flow from the interior to the exterior of the sand control screen assembly is enabled.

18. The sand control screen assembly as recited in claim 11 wherein the internal isolation member is axially shiftable relative to the base pipe between operating and non operating positions.

19. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough;

an internal isolation member positioned within the base pipe, the internal isolation member having at least one opening; and

a one-way valve positioned at least partially within the opening of the internal isolation member, the one-way valve having a first operating mode wherein the one-way valve prevents fluid flow from the interior to the exterior of the sand control screen assembly and is actuatable to allow fluid flow from the exterior to the interior of the sand control screen assembly and a second operating mode wherein the one-way valve allows fluid flow from the interior to the exterior and from the exterior to the interior of the sand control screen assembly.

20. The sand control screen assembly as recited in claim 19 wherein the one-way valve is operated from the first operating mode to the second operating mode in response to a preselected differential pressure.

21. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough;

an internal isolation member positioned within the base pipe and forming a first annular region therewith; and

a one-way valve positioned in a fluid flow path between the exterior and the interior of the sand control screen assembly that prevents fluid flow from the interior to the exterior of the sand control screen assembly and is actuatable to allow fluid flow from the exterior to the interior of the sand control screen assembly.

22. The sand control screen assembly as recited in claim 21 wherein the one-way valve further comprises a sliding sleeve and a spring.

23. The sand control screen assembly as recited in claim 21 wherein the one-way valve is positioned to the exterior of the base pipe.

24. The sand control screen assembly as recited in claim 21 further comprising a housing positioned exteriorly around the base pipe forming a second annular region therewith and wherein the one-way valve is positioned between the housing and the base pipe.

25. The sand control screen assembly as recited in claim 24 wherein the fluid flow path between the exterior and the interior of the sand control screen assembly further comprises the filter medium, the opening of the base pipe, the first annular region and the second annular region.

26. A downhole treatment method comprising the steps of:

locating a sand control screen assembly within a production interval of a wellbore, the sand control screen assembly including a base pipe having at least one opening, a filter medium positioned about an exterior of the base pipe and an internal isolation member positioned within the base pipe that includes at least one opening;

pumping a treatment fluid into the production interval; and

preventing fluid flow from the interior to the exterior of the sand control screen assembly with a one-way valve operably associated with the at least one opening of the internal isolation member that controls fluid flow therethrough.

27. The method as recited in claim 26 wherein the step of preventing fluid flow from the interior to the exterior of the sand control screen assembly further comprises positioning the one-way valve at least partially within the at least one opening of the internal isolation member.

28. The method as recited in claim 26 further comprising selectively operating the one-way valve to a disabled configuration allowing fluid flow from the interior to the exterior of the sand control screen assembly.

29. The method as recited in claim 28 wherein the step of operating the one-way valve to a disabled configuration further comprises exposing the one-way valve to a differential pressure above a preselected level.

30. The method as recited in claim 26 further comprising the step of allowing fluid flow from the exterior to the interior of the sand control screen assembly through the one-way valve.

31. The method as recited in claim 26 further comprising the step of continuing to prevent fluid flow from the interior to the exterior of the sand control screen assembly after terminating the pumping of the treatment fluid into the production interval.

32. The method as recited in claim 26 further comprising retrieving the internal isolation member from within the base pipe such that fluid flow from the interior to the exterior of the sand control screen assembly is enabled.

33. The method as recited in claim 26 further comprising axially shifting the internal isolation member relative to the base pipe between operating and non operating positions.

34. A downhole treatment method comprising the steps of:

locating a sand control screen assembly within a production interval of a wellbore, the sand control screen assembly including a base pipe having at least one opening, filter medium positioned about an exterior of the base pipe and an internal isolation member positioned within the base pipe that includes at least one opening having a one-way valve operably associated therewith;

pumping a treatment fluid into the production interval and taking fluid returns from the exterior to the interior of the sand control screen assembly through the one-way valve;

preventing fluid loss from the interior to the exterior of the sand control screen assembly with the one-way valve; and

allowing production fluid flow from the exterior to the interior of the sand control screen assembly through the one-way valve.

35. The method as recited in claim 34 further comprising selectively operating the one-way valve to a disabled configuration to allow fluid flow from the interior to the exterior of the sand control screen assembly.

36. The method as recited in claim 35 wherein the step of selectively operating the one-way valve to a disabled configuration further comprises exposing the one-way valve to a differential pressure above a preselected level.

37. The method as recited in claim 34 wherein the step of preventing fluid flow from the interior to the exterior of the sand control screen assembly further comprises positioning the one-way valve at least partially within the at least one opening of the internal isolation member.