Expandable stent and method for delivery of same

• US 6,887,264 B2
• Filed: 07/10/2002
• Issued: 05/03/2005
• Est. Priority Date: 03/05/1996
• Status: Expired due to Fees

• Current Assignee: Evysio Medical Devices ULC (Evysio Medical Devices)
• Original Assignee: Evysio Medical Devices ULC (Evysio Medical Devices)
• Inventors: Ricci, Donald R., Penn, Ian M.
• Primary Examiner(s): BUI, VY Q
• Application Number:
  US10/191,522
• Publication Number:
  US 20020183832A1
• Time in Patent Office: 1,028 Days
• Field of Search: 608/108, 608/191, 608/192, 608/194, 608/195, 608/198, 623 11- 12, 623/23.64, 623/23.7, 600 1- 3
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/825 having longitudinal struts
• CPC Class Codes: A61F 2002/828 Means for connecting a plurality of stents allowing flexibility of the whole structure
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2210/0019 operated at only one temperature whilst inside or touching the human body, e.g. constrained in a non-operative shape during surgery, another temperature only occurring before the operation
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity
• CPC Class Codes: A61F 2250/0036 differing in thickness

Abstract

An expandable stent comprising a proximal end and a distal end in communication with one another and a tubular wall disposed between the proximal end and the distal end. The tubular wall has a longitudinal axis and a porous surface defined by a plurality of intersecting members comprising a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent. Each longitudinal strut in the series comprises flexure means for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent. The stent is expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent. The provision of such flexure means in the series of struts leads to a very desirable balance of lateral flexibility of the unexpanded stent and radial rigidity of the expanded stent.

Claims

1. An expandable stent comprising:

a proximal end and a distal end in communication with one another, a tubular wall laser cut from a tubular starting material and disposed between the proximal end and the distal end,

the tubular wall having a longitudinal axis and a porous surface defined by a plurality of intersecting members comprising (i) a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent, and (ii) a series of undulating S-shaped circumferential struts,

each of the longitudinal struts comprising flexure means for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent, the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent, at least one flexure means comprising an S-shaped portion having a start point and an end point in substantial alignment with the longitudinal axis of the corresponding longitudinal strut, said S-shaped portion being separated from adjacent circumferential struts by first and second connecting struts, and

wherein (i) the S-shaped portion of each longitudinal strut and (ii) the S-shape of each circumferential strut are both configured to remain S-shaped in both (i) the contracted position of the stent and (ii) in the expanded position of the stent against a vessel wall.

2. The stent defined in claim 1, wherein the S-shaped portion is thinner, when measured along the outer circumferential portion of the tubular wall, than at least one adjacent circumferential strut.

3. The stent defined in claim 1, wherein the first and second connecting struts respectively connect to adjacent circumferential struts at respective first and second connections, a line between the first and second connections being substantially non-parallel to the longitudinal axis of the corresponding longitudinal strut.

4. The stent defined in claim 1, wherein the tubular wall is disposed on a balloon catheter.

5. The stent defined in claim 1, wherein the tubular wall comprises a laser-cut metal tube.

6. The stent defined in claim 1, wherein the flexure means comprises at least a first lateral section and a second lateral section disposed in each longitudinal strut.

7. The stent defined in claim 6, wherein the first lateral section and the second lateral section are symmetric.

8. The stent defined in claim 6, wherein the first lateral section and the second lateral section are asymmetric.

9. The stent defined in claim 1, wherein at least one of the first and second connecting struts comprises a straight strut segment.

10. The stent defined in claim 1, wherein the distance between the S-shaped portion start point and the S-shaped portion end point is less than the distance between the adjacent circumferential struts.

11. The stent defined in claim 6, wherein the first lateral section and the second lateral section have substantially the same shape and same size.

17. The stent defined in claim 1, wherein the series of longitudinal struts comprising the flexure means includes all longitudinal struts in the porous surface.

18. The stent defined in claim 1, wherein the stent is constructed of stainless steel.

23. The stent defined in claim 1, wherein the S-shaped portion comprises a pair of joined curved sections wherein each curved section has an arc of substantially 180°

.

24. The stent defined in claim 1, wherein the S-shaped portion comprises a pair of joined curved sections wherein each curved section has an arc.

25. The stent defined in claim 24, wherein the curved sections are of substantially the same size.

26. The stent defined in claim 24, wherein the curved sections are of different sizes.

27. The stent defined in claim 1, wherein the stent has a medicinal coating thereon.

28. The stent defined in claim 1, wherein the stent is mounted on a balloon catheter.

12. An expandable stent comprising:

a proximal end and a distal end in communication with one another,

a non-wire tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of intersecting members comprising (i) a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent, and (ii) a series of undulating S-shaped circumferential struts integrally connected to the longitudinal struts;

each of the longitudinal struts comprising flexure means for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent, the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent, wherein the plurality of intersecting members are arranged to define a first repeating pattern comprised of a polygon having a pair of side walls substantially parallel to the longitudinal axis and the flexure means is disposed in each of the side walls, at least one flexure means comprising an S-shaped portion having a start point and an end point in substantial alignment with the longitudinal axis of the corresponding longitudinal strut, said S-shaped portion being coupled to adjacent circumferential struts at first and second connections, the distance between the first and second connections being greater than the distance between the S-shaped portion start point and the S-shaped portion end point, a first connecting strut being disposed between the first connection and the S-shaped portion start point, and a second connecting strut being disposed between the second connection and the S-shaped portion end point,

wherein both the S-shaped portion of each longitudinal strut and the S-shape of each circumferential strut are configured to remain S-shaped in both the contracted position of the stent and in the expanded position of the stent against a vessel wall.

13. The stent defined in claim 12, wherein the tubular wall has a medicinal coating thereon.

14. The stent defined in claim 12, wherein the S-shaped portion comprises a pair of joined curved sections wherein each curved section has an arc of substantially 180°

.

15. The stent defined in claim 14, wherein the curved sections are of substantially the same size.

16. The stent defined in claim 14, wherein S-shaped portion is thinner, when measured along the outer circumferential portion of the tubular wall, than at least one adjacent circumferential strut.

19. The stent defined in claim 12, wherein a line between the first and second connections is substantially non-parallel to the longitudinal axis of the corresponding longitudinal strut.

20. The stent defined in claim 19, wherein at least one of the first and second connecting struts comprises a straight strut segment.

21. The stent defined in claim 19, wherein the distance between the S-shaped portion star, point and the S-shaped portion end point is less than the distance between the adjacent circumferential struts.

22. The stent defined in claim 19, wherein the stent further comprises a medicinal coating, and wherein the stent is disposed on a balloon catheter.

29. The stent defined in claim 12, wherein the stent has a medicinal coating thereon.

30. The stent defined in claim 12, wherein the stent is mounted on a balloon catheter.

31. An unexpanded stent comprising:

a tubular wall having a porous surface defined by a plurality of intersecting members comprising (i) a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent, and (ii) a series of nonlinear, S-shaped circumferential struts,

a flexure member disposed in at least two of the longitudinal struts, each said flexure member comprising an S-shaped portion having a start point and an end point in substantial alignment with the longitudinal axis of the corresponding longitudinal strut, said S-shaped portion being coupled to the adjacent circumferential struts with respective first and second connecting struts, said longitudinal struts and said circumferential struts defining two differently oriented, interlocking, repeating polygonal patterns.

32. The stent defined in claim 31, wherein the flexure member comprises at least one lateral section disposed in each longitudinal strut, and wherein the circumferential struts are undulating.

33. The stent defined in claim 31, wherein the tubular wall has a medicinal coating thereon.

34. The stent defined in claim 31, wherein the tubular wall is disposed on a balloon catheter.

35. The stent defined in claim 31, wherein the flexure member comprises at least a first lateral section and a second lateral section disposed in each longitudinal strut.

36. The stent defined in claim 35, wherein the first lateral section and the second lateral section are symmetric.

37. The stent defined in claim 35, wherein the S-shaped portion has a start point and an end point which are in substantially alignment with the longitudinal axis of the corresponding longitudinal strut.

38. The stent defined in claim 37, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

39. The stent defined in claim 37, wherein the first lateral section and the second lateral section have differing shape and size.

40. The stent defined in claim 35, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

41. The stent defined in claim 31, wherein the tubular wall comprises a laser-cut metal tube.