Apparatus and method for detecting missing or defective battery conditions

• US 6,888,354 B1
• Filed: 10/03/2003
• Issued: 05/03/2005
• Est. Priority Date: 10/03/2003
• Status: Expired due to Term

• Current Assignee: ASCO Power Technologies LP (Schneider Electric SE)
• Original Assignee: ASCO Power Technologies LP (Schneider Electric SE)
• Inventors: Gofman, Igor Y.
• Primary Examiner(s): Nguyen, Vincent Q.
• Application Number:
  US10/679,679
• Time in Patent Office: 578 Days
• Field of Search: 324427-435, 320137-145
• US Class Current: 324/427
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/0036 using connection detecting circuits H02J7/0034 takes precedence

Abstract

An apparatus and method for detecting battery removal, battery absence, and/or defective battery condition for use with battery charging and testing systems is provided. The apparatus includes a regulator, feedback module, controller, and detector module. The regulator and feedback module supply a regulated charging signal to a battery. The controller interrupts the feedback module so as to cause the regulator to suspend supplying the charging signal to the battery, which in turn, allows the charging signal to discharge for a predetermined period of time. During the predetermined period, the detector module detects whether the charging signal discharges below a predetermined threshold. When the charging signal discharges below the predetermined threshold, the detector module detects one or more conditions that indicate that the battery cannot be charged. These conditions include conditions that indicate that the battery is absent, missing, and/or defective.

Claims

1. An apparatus comprising:

a regulator including a charge-transfer part that is operable to supply a charging signal to a battery;

a feedback module that is operable to provide to the regulator feedback for regulating the charging signal, wherein the feedback corresponds to a charging-signal effect on a charged stored in the battery;

a controller for interrupting the feedback module so as to cause the regulator to suspend supplying the charging signal to allow the charge-transfer part to discharge for a predetermined period of time; and

a detector module for detecting whether during the predetermined period a charge stored on the charge-transfer part satisfies a predetermined threshold, wherein when the charge stored on the charge transfer part satisfies the predetermined threshold, the detector module detects at least one condition that indicates that the battery cannot be charged.

2. The apparatus of claim 1, further comprising a load coupled to the regulator.

3. The apparatus of claim 1, wherein the charge-transfer part is operable to supply the charging signal in excess of a charge stored in the battery.

4. The apparatus of claim 1, wherein the predetermined threshold is set at a value below a pre-selected minimum charging level of the battery.

5. The apparatus of claim 4, wherein when the charge stored on the charge transfer part falls below the predetermined threshold, the detector module detects at least one condition that indicates that the battery cannot be charged.

6. The apparatus of claim 1, wherein the predetermined threshold is set at a value approximately equal to a minimum charging level of a reference battery.

7. The apparatus of claim 6, wherein when the charge stored on the charge transfer part falls below the predetermined threshold, the detector module detects at least one condition that indicates that the battery cannot be charged.

8. The apparatus of claim 1, wherein the predetermined threshold is set at a value equal to a minimum charging level of a reference battery.

9. The apparatus of claim 8, wherein when the charge stored on the charge transfer part falls below the predetermined threshold, the detector module detects at least one condition that indicates that the battery cannot be charged.

10. The apparatus of claim 1, further comprising an indicator module for indicating when the charge stored on the charge-transfer part satisfies the predetermined threshold.

11. The apparatus of claim 10, wherein the indicator module comprises an illuminating indicator, wherein when the charge stored on the charge-transfer part satisfies the predetermined threshold, the illuminating indicator illuminates.

12. The apparatus of claim 10, wherein the indicator module comprises an illuminating indicator, wherein when the charge stored on the charge-transfer part does not satisfy the predetermined threshold, the illuminating indicator illuminates.

13. The apparatus of claim 10, wherein the indicator module comprises an illuminating indicator, wherein when the charge stored on the charge-transfer part does not satisfy the predetermined threshold, the illuminating indicator illuminates.

14. The apparatus of claim 1, wherein the condition that indicates that the battery cannot be charged comprises a condition indicating that the battery is absent.

15. The apparatus of claim 1, wherein the condition that indicates that the battery cannot be charged comprises a condition indicating that the battery is defective.

16. The apparatus of claim 1, wherein the regulator comprises any of a DC-DC converter, a transformer and rectifier bridge combination, a switching power supply, a voltage rectification and regulation component, a microprocessor, and analog or digital sources capable of supplying the charging signal.

17. The apparatus of the claim 1, wherein the feedback module comprises any of a pulse-width-modulation signal generator, pulse-frequency-modulation signal generator, feedback-controlled generator, hysteretic signal generator, and microprocessor timing controller.

18. The apparatus of claim 1, wherein the detector module and controller are combined so as to form a detection-and-control module.

19. The apparatus of claim 18, wherein the detection-and-control module comprises:

a comparator for detecting when the charging signal satisfies the predetermined threshold and for responsively providing a threshold-detection signal; and

a detection controller having an interval sequencer for interrupting the feedback module and a timer/driver for providing a detection-driver signal indicating that the battery cannot be charged, wherein the interval sequencer continuously interrupts the feedback module in response to the threshold-detection signal, and wherein the timer/driver provides the detection-driver signal after the charging signal satisfies the predetermined threshold for a given period of time.

20. The apparatus of claim 19, wherein the comparator comprises an analog or digital comparator.

21. The apparatus of claim 19, wherein the interval sequencer comprises a signal generator.

22. The apparatus of claim 21, wherein the signal generator produces an interruptible period-pulse-type signal.

23. The apparatus of claim 19, wherein the timer/driver comprises:

a timer module that counts to a pre-selected value in response to the threshold-detection signal; and

a driver module for providing the detection-driver signal after the charging signal satisfies the predetermined threshold for a given period of time.

24. The apparatus of claim 19, wherein the given period of time is instantaneous.

25. The apparatus of claim 19, further including a signal inverter for inverting the threshold-detection signal to prevent false detection the at least one condition that indicates that the battery cannot be charged.

26. The apparatus of claim 2, wherein the apparatus is deployed in a battery charging device.

27. The apparatus of claim 2, wherein the apparatus is deployed in a battery testing device.