Method and apparatus for control and detection in resistance grounded electrical systems

• US 6,888,708 B2
• Filed: 06/20/2002
• Issued: 05/03/2005
• Est. Priority Date: 06/20/2001
• Status: Active Grant

• Current Assignee: Post Glover Resistors, Inc. (Post Glover IPC Resistors, Inc.)
• Original Assignee: Post Glover Resistors, Inc. (Post Glover IPC Resistors, Inc.)
• Inventors: Brungs, William T., Yingling, Thomas R., Frushour, Douglas E.
• Primary Examiner(s): Jackson, Stephen W.
• Assistant Examiner(s): Nguyen, Danny
• Application Number:
  US10/175,618
• Publication Number:
  US 20030043515A1
• Time in Patent Office: 1,048 Days
• Field of Search: 361/42, 361/43, 361/44, 361 45- 50, 324/509, 340/650
• US Class Current: 361/42
• CPC Class Codes: H02H 3/044 Checking correct functioning of protective arrangements, e.g. by simulating a fault for differential current circuit breakers H02H3/335
• CPC Class Codes: H02H 9/08 Limitation or suppression of earth fault currents, e.g. Petersen coil

Abstract

A ground fault detector for use in resistance grounded electrical systems. In one embodiment, the system includes a digital processor to monitor an electrical parameter of the resistance to determine and indicate whether a ground fault has occurred. Data regarding the ground fault occurrence can then be digitally stored transmitted, or processed, such as by an external computer. In another embodiment, the ground fault detector includes a filter to remove the harmonic components of the monitored electrical parameter, to avoid false alarms. In addition, in another embodiment, the ground fault detector can also determine whether a high harmonic condition is present in the monitored electrical system. The phase of the electrical system can be grounded by pressing a test switch, thereby causing a ground fault and allowing the harmonic components of the signal in the electrical system to be monitored.

Claims

1. A resistance grounded electrical system, comprising:

an electrical system providing a power source and having a phase conductor, a neutral conductor and a ground conductor;

a neutral grounding resistor having a high resistance selected such that the ground fault current flow from the ground conductor through the resistor to the neutral conductor is provided at a value equal to or slightly greater than the capacitive charging current of the system and no greater than about 25 amps;

a ground fault detector having;

a neutral input configured to be connected to the neutral conductor of the electrical system;

a ground input configured to be connected to the ground conductor of the electrical system that connects to the neutral conductor through the neutral grounding resistor;

a signal conditioning circuit connected to the neutral and ground inputs and adapted to provide a measure of an electrical parameter associated with current flowing through the neutral grounding resistor;

an analog-to-digital converter configured to convert the measure to a digital signal;

a user selectable input configured to select a neutral current value;

a digital processor configured to received the digital signal from the analog-to-digital converter and the neutral current value from the user selectable input and configured to execute a program to determine whether a ground fault has occurred based upon the level of the digital signal and the neutral current value; and

a pulse contactor configured to introduce pulses into the electrical system to allow the user to locate a ground fault location when a ground fault is detected.

2. The system as recited in claim 1, wherein the electrical parameter comprises at least one of the voltage across the resistor and the current through the resistor.

3. The system as recited in claim 1, wherein the signal conditioning circuit comprises a notch filter circuit having an output providing a harmonic frequency signal of the electrical parameter, and wherein the processor is further adapted to determine whether the harmonic frequency signal exceeds a predetermined level.

4. The system as recited in claim 3, wherein the signal conditioning circuit further comprises an RMS converter circuit configured to provide an RMS signal for the harmonic frequency signal and an RMS signal for the electrical parameter.

5. The system as recited in claim 4, wherein the signal conditioning circuit further comprises a switch configured to switch between the RMS signal for the harmonic frequency signal and the RMS signal for the electrical parameter.

6. The system as recited in claim 1, wherein the signal conditioning circuit further comprises an RMS converter circuit to provide the measure as an RMS signal.

7. The system as recited in claim 1, further comprising:

a digital memory unit in communication with the processor and adapted to store ground fault limit parameters.

8. The system as recited in claim 1, further comprising:

a display in communication with the processor and configured to display the parameters.

9. The system as recited in claim 1, further comprising:

output indicators controlled by the digital processor to indicate a ground fault occurrence.

10. The system as recited in claim 9, wherein the indicators comprise a ground fault alert indicator and a high harmonic alarm indicator.

11. A high resistance grounding system, comprising

a neutral conductor configured to connect to an electrical system that provides three phase AC power of at least about 480 volts to industrial machinery;

a phase conductor configured to connect to the electrical system;

a ground connection;

a neutral grounding resistor having a high resistive impedance connected between the neutral conductor and the ground connection and having a resistance selected to limit the ground fault current flow from the ground through the resistor to the neutral conductor to a value in a range that is substantially equal to or slightly greater than the capacitive charging current of the system, wherein the resistance is selected to provide overvoltage protection such that the electrical system and industrial machinery can be continually operated even in the presence of a ground fault; and

a digital processor configured to determine whether a ground fault has occurred by monitoring an electrical parameter of the high resistance resistor relating to the current flowing from the ground through the high resistance resistor to the neutral conductor;

wherein the grounding system is configured to allow the electrical system and industrial machinery to be continually operated in the presence of a ground fault.

12. The system as recited in claim 11, wherein the electrical parameter comprises at least one of a voltage and a current.

13. A ground fault detector system, comprising:

a neutral grounding resistor connected between the neutral and ground of a monitored electrical system and having a resistance selected to limit the ground fault current flow from the ground through the resistor to the neutral to a value in a range that is substantially equal to or slightly greater than the capacitive charging current of the electrical system, wherein the resistance is selected to provide overvoltage protection such that the electrical system can be continually operated even in the presence of a ground fault;

a digital detection circuit configured to determine a ground fault condition from an electrical parameter of the resistor relating to the current flow from the ground through the resistor to the neutral;

a digital communication port configured for communication with an external digital data storage apparatus; and

an external digital data storage apparatus in communication with the digital detection circuit via the digital communication port and configured to receive signals from the digital detection circuit indicating the values of the electrical parameter over a time period.

14. The system as recited in claim 13, wherein the storage apparatus comprises a general purpose computer.

15. The system as recited in claim 14, further comprising:

a software program configured to be executed by the personal computer, to modify parameters to be utilized by the digital detection circuit, and to communicate the parameters to the digital detection circuit.

16. The system as recited in claim 13, wherein the digital storage apparatus comprises a general purpose computer, the system further comprising:

an operator panel in communication with the digital detection circuit and having a display device configured to display parameters to be utilized by the digital detection circuit and an input device configured to allow for user inputs to modify the parameters; and

a software program configured to be executed by the general purpose computer and configured to mimic the appearance of the operator panel.

17. A ground fault detector system, comprising:

a neutral grounding resistor connected between the neutral and ground of a monitored electrical system and having a resistance selected to limit the ground fault current flow from the ground through the resistor to the neutral to a value in a range that is substantially equal to or slightly greater than the capacitive charging current of the electrical system, wherein the resistance is selected to provide overvoltage protection such that the electrical system can be continually operated even in the presence of a ground fault;

a ground input configured to connect to the ground of the monitored electrical system;

a phase input configured to connect to the phase of the monitored electrical system; and

a detection circuit configured to determine a ground fault condition from an electrical parameter of the resistor and configured to detect a high harmonic condition of the electrical parameter.

18. The system as recited in claim 17, further comprising:

a filter configured to provide the harmonic components of the electrical parameter to the detection circuit.

19. The system as recited in claim 17, further comprising:

a test resistor; and

a test switch configured to connect the phase input to the ground input through the test resistor, wherein the detection circuit is configured to detect the high harmonic condition of the electrical parameter when the test switch is pressed.