Electrical heating device

• US 6,891,136 B2
• Filed: 06/18/2002
• Issued: 05/10/2005
• Est. Priority Date: 06/18/2002
• Status: Expired due to Fees

• Current Assignee: Http-Hypothermia Therapy Limited
• Original Assignee: Http-Hypothermia Therapy Limited
• Inventors: Bikovsky, David, Bar-Adon, Dorith
• Primary Examiner(s): Pothier, D.
• Assistant Examiner(s): Patel, Vinod D.
• Application Number:
  US10/174,528
• Publication Number:
  US 20030230565A1
• Time in Patent Office: 1,057 Days
• Field of Search: 219/528, 219/527, 219/212, 219/543, 219/544, 219/549, 338/214, 338/299, 338/302, 338/303, 338/321
• US Class Current: 219/528
• CPC Class Codes: A61F 2007/0001 Body part
• CPC Class Codes: A61F 7/007 characterised by electric heating
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/004 using zigzag layout
• CPC Class Codes: H05B 2203/005 using multiple resistive elements or resistive zones isolated from each other
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/342 heaters used in textiles

Abstract

A heating unit is presented for use in a heating device for surface heating of a body to enable maintaining a required temperature of the body. The heating unit is composed of first and second elements each made of a material with a specific resistivity in a range of about 0.01-0.01 Ohm·mm²/m, thereby enabling substantial flatness and flexibility of the heating unit. The first and second adjacent elements are accommodated in spaced-apart planes, are electrically insulated from each other, and have different resistance and different surface areas as compared to each other. The first element having the relatively high resistance and the relatively low surface area serves as a heater, and the second element, which is located closer to the body, when the heating unit is in the operation, serves as a distributor of heat created by the first element when connected to a power source. The heating unit is arranged such as to provide for compensating a magnetic field created by the heating unit when connected to the power source.

Claims

1. A heating unit for use in a heating device for surface heating of a body to enable maintaining a required temperature of the body, the heating unit comprising first and second elements each made of a material with a specific resistivity in a range of about 0.01-0.1 Ohm·

mm²/m thereby enabling substantial flatness and flexibility of the heating unit, the first and second adjacent elements being accommodated in spaced-apart planes, being electrically insulated from each other, and having different resistance and different surface areas as compared to each other the first element having the relatively high resistance and relatively low surface area serving as a heater, and the second element which is to be located closer to the body, when the heating unit is in operation, serving as a distributor of heat created by the first element when connected to a power source, the heating unit being arranged so as to provide for compensating a magnetic field created by the heating unit when connected to the power source.

2. The heating unit according to claim 1, wherein the surface area of the second element is at least two times higher than the surface area of the heater element.

3. The heating unit according to claim 1, wherein the external surface area of the second element is substantially equal to the surface of the body to be heated.

4. The heating unit according to claim 1, wherein the first and second elements are made of the same material.

5. The heating unit according to claim 1, wherein the first and second elements are made of different materials.

6. The heating unit according to claim 1, wherein the first element is made of one of the following materials:

aluminum, copper, iron.

7. The heating unit according to claim 1, wherein the second element is made of aluminum or copper.

8. The heating unit according to claim 1, wherein the arrangement of the heating unit providing for compensating the magnetic field is such that the first element, which is to be connected to the power source is a strip folded in a ripple-like fashion and having a length of each of two adjacent segments of the strip significantly larger than a length of a connecting segment between them, and the second element which is to be disconnected from the power source during the operation of the heating unit has a flat sheet-like geometry.

9. The heating unit according to claim 1, wherein the first and second elements have flat sheet-like geometries of substantially equal perimeters, and the first element is formed with a plurality of holes.

10. The heating unit according to claim 1, wherein the first and second elements, when both connected to the power source, are characterized by electric currents of the same magnitude and opposite directions, thereby resulting in the compensation of magnetic fields created by the electric currents passage through the elements.

11. The heating unit according to claim 1, wherein the length, l, and width, h, of the first element satisfy the following relationships:

$\begin{array}{cccccc}l\ge <br><br>k·<br><br>U·<br><br>\sqrt{\frac{\mathrm{\delta <br><br>}}{\mathrm{\rho <br><br>}}}& \text{\hspace{1em}<br><br>}& \text{\hspace{1em}<br><br>}& \text{\hspace{1em}<br><br>}& \text{\hspace{1em}<br><br>}& b\ge <br><br>k·<br><br>I·<br><br>\sqrt{\frac{\mathrm{\rho <br><br>}}{\mathrm{\delta <br><br>}}}\end{array}$

wherein U is the voltage that falls on the first element;

I is the current flowing through the first element;

ρ

is the specific resistivity of the first element material;

δ

is the thickness of the first element;

k is a coefficient depending on the body to be heated and said required temperature so as to satisfy the condition that electric power supplied to the heating unit is substantially equal with a heat power dissipated through the surface of the first element.

12. The heating unit according to claim 1, at least adjacent surfaces of the first and second elements are coated with thin insulating layers.

13. A heating device for surface heating of a body to enable maintaining a required temperature of the body, the heating device comprising the heating unit of claim 1, and a power source for supplying a required voltage to the heating unit.

14. A heating device for surface heating of a body to enable maintaining a required temperature of the body, the heating device comprising an electrical heating unit and a power source for supplying a required voltage to the heating unit, wherein:

said heating unit comprises first and second element each made of a material with a specific resistivity in a range of about 0.01-0.1 Ohm·

mm²/m thereby enabling substantial flatness and flexibility of the heating unit, the first and second adjacent elements being accommodated in spaced-apart planes, being electrically insulated from each other, and having different resistance and different surface areas as compared to each other, the first element having the relatively high resistance and relatively low surface area serving as a heater, and the second element, which is to be located closer to the body, when the heating unit is in operation, serving as a distributor of heat created by the first element connected to the power source; and

said heating unit is arranged so as to provide for compensating a magnetic field created by the heating unit when connected to the power source.

15. The device according to claim 14, wherein said required voltage being substantially low, of about 12V or less.

16. The device according to claim 14, wherein said power source comprises an accumulator unit.

17. The device according to claim 16, wherein said accumulator unit comprises at least two batteries, selectively operable by a switching unit, so as to connect a selective one of the batteries to the heating unit.

18. The device according to claim 17, wherein a charging unit is provided and selectively operable to charge that one of the batteries which is disconnected from the heating unit.

19. The device according to claim 17, wherein said selected one of the batteries, while being connected to the heating unit, is mechanically and electrically disconnected from a power network.

20. The device according to claim 14, wherein said heating unit is accommodated inside a bed-sheet for covering or wrapping the body to be heated.

21. A heating system for heating a body up to a required temperature and maintaining this temperature, the system comprising the heating device of claim 14 and a control unit.

22. A heating system for heating a body up to a required temperature and maintaining this temperature, the system comprising a heating unit, a power source for supplying a required voltage to the heating unit, and a control unit, wherein

the heating unit comprises first and second elements each made of a material with a specific resistivity in a range of about 0.01-0.1 Ohm·

mm²/m thereby enabling substantial flatness and flexibility of the heating unit, the first and second adjacent elements being accommodated in spaced-apart planes, being electrically insulated from each other, and having different resistance and different surface areas as compared to each other, the first element having the relatively high resistance and relatively low surface area serving as a heater, and the second element, which is to be located closer to the body, when the heating unit is in operation, serving as a distributor of heat created by the first element connected to the power source, the heating unit being arranged so as to provide for compensating a magnetic field created by the heating unit when connected to the power source; and

the control unit connectable to the heating unit and operable to provide continuous control of the temperature of the body.

23. The system according to claim 22, wherein said control unit comprises a temperature sensor for measuring the core or body temperature, a processing and managing unit, and an indication unit, and is operable to provide continuous feedback loop control of the temperature of the body and of the operation of the temperature sensor, and to provide indication thereof.