Simplified hybrid-secondary uncluttered machine and method

• US 6,891,301 B1
• Filed: 11/12/2003
• Issued: 05/10/2005
• Est. Priority Date: 11/12/2003
• Status: Expired due to Fees

• Current Assignee: UT-Battelle LLC
• Original Assignee: UT-Battelle LLC
• Inventors: Hsu, John S.
• Primary Examiner(s): LE, DANG D
• Application Number:
  US10/706,331
• Publication Number:
  US 20050099083A1
• Time in Patent Office: 545 Days
• Field of Search: 310/68.B, 310127-151, 310105-107, 310/210, 310/256, 310/266, 310/268, 310/166, 310/168, 310/171
• US Class Current: 310/171
• CPC Class Codes: H02K 16/04 Machines with one rotor and two stators

Abstract

An electric machine (40, 40′) has a stator (43) and a rotor (46) and a primary air gap (48) has secondary coils (47c, 47d) separated from the rotor (46) by a secondary air gap (49) so as to induce a slip current in the secondary coils (47c, 47d). The rotor (46, 76) has magnetic brushes (A, B, C, D) or wires (80) which couple flux in through the rotor (46) to the secondary coils (47c, 47d) without inducing a current in the rotor (46) and without coupling a stator rotational energy component to the secondary coils (47c, 47d). The machine can be operated as a motor or a generator in multi-phase or single-phase embodiments. A method of providing a slip energy controller is also disclosed.

Claims

1. An electric induction machine, comprising:

a stator having coils for receiving ac electrical power to provide a magnetic field;

a rotor disposed within the magnetic field of the stator and spaced from the stator to define a first air gap relative to an axis of rotation for the rotor;

at least one stationary core and secondary coil spaced from the rotor by a second air gap;

wherein the rotor is provided with a plurality of magnetic elements for coupling flux, which is induced by the magnetic field of the stator, to the secondary coil, and

wherein the secondary coil is disposed around an axis of rotation for the rotor to allow induction of a slip energy current in the coil without inducing a rotational energy current.

2. The machine of claim 1, wherein the first air gap is an axial air gap disposed along the axis of rotation of the rotor, and wherein the second air gap is an axial air gap disposed along the axis of rotation of the rotor.

3. The machine of claim 1, wherein the magnetic elements are provided in pairs for each electrical phase of power supplied to the stator coils.

4. The machine of claim 2, wherein each pair of magnetic elements is spaced apart in a radial direction by a non-magnetic ring on a side of the rotor facing the least one stationary, secondary core and coil.

5. The machine of claim 1, wherein the magnetic elements are magnetic brushes made of stacked metal laminations.

6. The machine of claim 1, wherein the magnetic elements are magnetic brushes made of a compressed powder material having ferromagnetic properties.

7. The machine of claim 1, wherein the magnetic elements are twisted elements with portions projecting toward the stator and with arcuate portions facing the secondary coil.

8. The machine of claim 1 wherein the rotor is made of electrically conducting non-magnetic material in portions which support and separate the magnetic brushes.

9. The machine of claim 1, wherein the machine is an ac induction machine.

10. The machine of claim 1, wherein the machine is a motor.

11. The machine of claim 1, wherein the machine is a generator.

12. The machine of claim 1, wherein there are a plurality of stationary, secondary cores with secondary coils spaced from the rotor by the second air gap and disposed around the axis of rotation for the rotor.

13. The machine of claim 12, wherein the secondary coils are adapted to be connected to supply slip energy to a resistive load.

14. A method of providing slip energy control in an electrical machine, the method comprising:

inducing a flux in a rotor across a first air gap from a stator by conducting a current in a first winding of the stator;

positioning a secondary coil across a second air gap from the rotor; and

inducing a slip current in the secondary coil by magnetically coupling the flux through the rotor without inducing a current in the rotor.

15. The method of claim 14, wherein the first air gap is disposed axially along an axis of rotation for the rotor and wherein the second air gap is also disposed axially along an axis of rotation for the rotor.

16. The method of claim 14, wherein the machine is operated as an ac induction machine.

17. The method of claim 14, wherein the machine is operated as a motor.

18. The method of claim 14, wherein the machine is operated as a generator.

19. The method of claim 14, wherein a dc excitation is provided to the secondary coil for operating the machine at synchronous speed.

20. The method of claim 14, wherein a dc excitation is provided to the secondary coil for operating the machine as a brushless dc machine.