Circularly-polarized-light-extracting optical element having chlosteric layer with changing chiral pitch

• US 6,891,585 B2
• Filed: 04/04/2002
• Issued: 05/10/2005
• Est. Priority Date: 04/04/2001
• Status: Active Grant

• Current Assignee: Dai Nippon Printing Company Limited
• Original Assignee: Dai Nippon Printing Company Limited
• Inventors: Kashima, Keiji
• Primary Examiner(s): Chowdhury, Tarifur R.
• Application Number:
  US10/115,438
• Publication Number:
  US 20020176167A1
• Time in Patent Office: 1,132 Days
• Field of Search: 349/96, 349/98, 349/115, 349/194, 359/500
• US Class Current: 349/98
• CPC Class Codes: G02B 5/3033 in the form of a thin sheet or foil, e.g. Polaroid

Abstract

Disclosed herein is a process of producing a circularly-polarized-light-extracting optical element adapted to effectively prevent the appearance of bright and dark stripes on the screen of a display to avoid lowering of the displaying quality of the display. The circularly-polarized-light-extracting optical element includes a glass substrate 11, an alignment layer 12 laminated to the glass substrate 11, and a cholesteric layer 13 formed on the alignment layer 12, in which molecules are aligned in the sate of planar alignment due to the alignment-regulating action of the surface of the alignment layer 12. The cholesteric layer 13 has a first surface 13a on its glass substrate 11 side, and a second surface 13b opposite to the first surface 13a. Director directions of molecules on the first surface 13a of the cholesteric layer 13 are aligned in substantially one direction owing to the alignment-regulating action of the surface of the alignment layer 12. Further, the chiral pitch in the cholesteric layer 13 varies so that the chiral pitch p₂ on the second surface 13b side is longer than the chiral pitch p₁ on the first surface 13a side.

Claims

1. A circularly-polarized-light-extracting optical element comprising:

a substrate functioning as a base; and

a cholesteric layer formed on the substrate, the cholesteric layer being a hardened layer formed on the substrate by a hardened liquid crystal material and being oriented by an alignment-regulating action of the surface of the substrate,

wherein the cholesteric layer has a first surface that is placed on a side of the substrate and a second surface that is free and opposite to the first surface, director directions of molecules on the first surface of the cholesteric layer are aligned in substantially one direction owing to the alignment-regulating action of the surface of the substrate, and a chiral pitch on the second surface side of the cholesteric layer is longer than that on the first surface side, so that non-uniformity of polarization of light caused by the passage of light through the optical element is eliminated.

2. The circularly-polarized-light-extracting optical element according to claim 1, wherein the chiral pitch in the cholesteric layer gradually varies from the first surface side to the second surface side.

3. The circularly-polarized-light-extracting optical element according to claim 1, wherein the cholesteric layer is composed of a laminate of a plurality of coating cholesteric films.

4. The circularly-polarized-light-extracting optical element according to claim 1, wherein the cholesteric layer partially transmits either right- or left-handed circularly polarized component of incident light, having wavelength in a selective reflection wave range.

5. The circularly-polarized-light-extracting optical element according to claim 1, wherein the chiral pitch in the cholesteric layer on its second surface side is chosen so that a selective reflection wavelength on the second surface side will be 687 nm or more.

6. A polarized-light-emitting device comprising:

a circularly-polarized-light-extracting optical element according to claim 1;

a light guide that causes light entering from its side to emerge from either its top or bottom, thereby projecting this emergent light on the circularly-polarized-light-extracting optical element; and

a light source that emits light towards the side of the light guide.

7. A liquid crystal display comprising:

a polarized-light-emitting device according to claim 6; and

a liquid crystal cell that receives polarized light emitted from the polarized-light-emitting device and transmits the polarized light while varying polarized light transmittance.