High pressure heat exchanger

• US 6,892,803 B2
• Filed: 11/19/2002
• Issued: 05/17/2005
• Est. Priority Date: 11/19/2002
• Status: Expired due to Fees

• Current Assignee: Modine Manufacturing Company
• Original Assignee: Modine Manufacturing Company
• Inventors: Hughes, Gregory G., Yin, Jianmin, Memory, Stephen B.
• Primary Examiner(s): Flanigan, Allen J.
• Application Number:
  US10/299,283
• Publication Number:
  US 20040094291A1
• Time in Patent Office: 910 Days
• Field of Search: 165/140, 165/150, 165/164, 165/165
• US Class Current: 165/165
• CPC Class Codes: F28D 1/0478 the conduits having a non-circular cross-section
• CPC Class Codes: F28D 2021/0073 Gas coolers
• CPC Class Codes: F28D 7/0033 the conduits for one medium or the conduits for both media being bent
• CPC Class Codes: F28F 1/022 with multiple channels

Abstract

A heat exchanger including inlet and outlet header portions for a refrigerant (such as CO₂), serpentine multiport tubes each with a plurality of aligned tube runs, and at least three plate assembly fluid paths. Each plate assembly fluid path includes a pair of spaced plates secured together at their edges to define an enclosed space with a fluid inlet and fluid outlet on opposite sides of the space. One plate of one fluid path is positioned against first aligned tube runs, one plate of a second of the fluid paths is positioned against second aligned tube runs, and a third fluid path is positioned between the first and second aligned tube runs. The plates may be substantially identical to one another.

Claims

1. A heat exchanger, comprising:

refrigerant inlet and outlet header portions;

at least a first serpentine multiport tube defining a plurality of tube runs with a tube bend between adjacent tube runs, said first tube having;

an inlet end on one tube run for receiving refrigerant from said refrigerant inlet header portion, and

an outlet end on another tube run for discharging refrigerant into said refrigerant outlet header portion;

a second serpentine multiport tube defining a second plurality of tube runs with a tube bend between adjacent tube runs, said second tube being generally aligned with and behind said first tube and having;

an inlet end on one tube run for receiving refrigerant from said refrigerant inlet header portion, and

an outlet end on another tube run for discharging refrigerant into said refrigerant outlet header portion;

a fluid heat exchanger inlet and a fluid heat exchanger outlet;

at least three plate assembly fluid paths each including a pair of spaced plates secured together at their edges to define an enclosed space with a fluid inlet to said one side of said space and a fluid outlet from said other side of said space,

wherein

the fluid inlet of a first of said plate assembly fluid paths receives fluid from said fluid heat exchanger inlet, and one plate of said first of said plate assembly fluid paths is positioned against said one tube run of said first tube and is positioned against said one tube run of said second tube,

the fluid outlet of a second of said plate assembly fluid paths discharges fluid to said fluid heat exchanger outlet, and one plate of said second of said plate assembly fluid paths is positioned against said another tube run of said first tube and is positioned against said another tube run of said first tube, and

a third of said plate assembly fluid paths is positioned between said tube runs of said first tube and is positioned between said tube runs of said second tube.

2. The heat exchanger of claim 1, further comprising:

a first header connected to said inlet end of said first serpentine multiport tube and said outlet end of said second serpentine multiport tube; and

a baffle separating said connected inlet end of said first serpentine multiport tube from said connected outlet end of said second serpentine multiport tube.

3. The heat exchanger of claim 1, wherein said plate assembly fluid paths flow transverse to said tube runs.

4. The heat exchanger of claim 1, wherein in each of said plate assembly fluid paths, said fluid flows in substantially the same direction as said refrigerant flows in said tube positioned against said one plate of said fluid path.

5. The heat exchanger of claim 1, wherein in each of said plate assembly fluid paths, said fluid flows in substantially the opposite direction as said refrigerant flows in said tube positioned against said one plate of said fluid path.

6. The heat exchanger of claim 1, further comprising turbulating elements in said enclosed space between said fluid inlet and said fluid outlet.

7. The heat exchanger of claim 1, wherein said refrigerant is CO₂.

8. The heat exchanger of claim 1, wherein each of said plate assembly fluid paths includes a fluid inlet and a fluid outlet generally disposed at opposite ends of said tube run.

9. The heat exchanger of claim 1, wherein each of said plate assembly fluid paths includes a fluid inlet and a fluid outlet generally disposed on opposite sides of said tube run.

10. A heat exchanger, comprising:

refrigerant inlet and outlet header portions;

first and second serpentine multiport tubes each defining a plurality of tube runs with a tube bend between adjacent tube runs with said tube runs of said second tube being substantially aligned with said tube runs of said first tube, each tube having an inlet end on one tube run for receiving refrigerant from said refrigerant inlet header portion and an outlet end on another tube run for discharging refrigerant into said refrigerant outlet header portion;

a fluid heat exchanger inlet and a fluid heat exchanger outlet;

first, second, third and fourth plate heat exchangers each including a pair of spaced plates secured together at their edges to define an enclosed space with a fluid inlet to one side of said space and a fluid outlet from the other side of said space,

wherein

the fluid inlet of said first and second plate heat exchangers receives fluid from said fluid heat exchanger inlet,

one plate of said first plate heat exchanger is positioned against one side of said one tube run of said first and second tubes and one plate of said second plate heat exchanger is positioned against the other side of said one tube run of said first and second tubes,

the fluid outlet of said third and fourth plate heat exchangers discharges fluid to said fluid heat exchanger outlet, and

one plate of said third plate heat exchanger is positioned against one side of said another tube run of said first and second tubes and one plate of said fourth plate heat exchanger is positioned against the other side of said another tube run of said first and second tubes.

11. The heat exchanger of claim 10, wherein said first and second plate heat exchangers have an outlet for discharging fluid to an inlet of said third and fourth plate heat exchangers.

12. The heat exchanger of claim 10, wherein said plate heat exchangers are drawn cup heat exchangers.

13. The heat exchanger of claim 10, further comprising turbulating elements in said enclosed space of said plate heat exchangers.

14. The heat exchanger of claim 10, wherein said refrigerant is CO₂.

15. The heat exchanger of claim 10, further comprising:

a fluid outlet for said first and second plate heat exchangers generally disposed at the opposite end of said one tube run from said first and second plate heat exchanger fluid inlet; and

a fluid inlet to said third and fourth plate heat exchangers generally disposed at the opposite end of said other tube run from said third and fourth plate heat exchanger fluid outlet.

16. The heat exchanger of claim 15, wherein:

said fluid in said first and second plate heat exchangers flows in substantially the same direction as said refrigerant flows in said one tube run of said first and second tubes; and

said fluid in said third and fourth plate heat exchangers flows in substantially the same direction as said refrigerant flows in other tube runs of said first and second tubes.

17. The heat exchanger of claim 15, wherein:

said fluid in said first and second plate heat exchangers flows in substantially the opposite direction as said refrigerant flows in said one tube run of said first and second tubes; and

said fluid in said third and fourth plate heat exchangers flows in substantially the opposite direction as said refrigerant flows in other tube runs of said first and second tubes.

18. The heat exchanger of claim 10, further comprising:

a fluid outlet from said first and second plate heat exchangers, said fluid outlet and fluid inlet of said first and second plate heat exchangers being disposed with said one tube runs of said first and second tubes therebetween; and

a fluid inlet to said third and fourth plate heat exchangers, said fluid outlet and fluid inlet of said third and fourth plate heat exchangers being disposed with said other tube runs of said first and second tubes therebetween;

whereby said fluid in said plate heat exchangers flows in a direction substantially transverse to the direction of flow of the refrigerant in said tube runs.

19. The heat exchanger of claim 10, further comprising a first header connected to a first end of said first and second serpentine multiport tubes, and a second header connected to a second end of said first and second serpentine multiport tubes, said first header including a baffle separating said connected first end of said first serpentine multiport tube from said connected first end of said second serpentine multiport tube.

20. A transcritical cooling system, including the heat exchanger of claim 10.

21. A heat exchanger, comprising:

a refrigerant path including a multiport serpentine tube defining a plurality of tube runs with tube bends on the order of 180 degrees between adjacent spaced tube runs;

a fluid path including a plurality of plate heat exchangers each comprising

a pair of plate members each having a rim therearound, said rims being securable together to enclose a space between said plate members,

an inlet through at least one of said plate members, and

an outlet through at least one of said plate members;

inlets spaced from said rim in at least some of said plate members; and

outlets spaced from said rim in at least some of said plate members;

wherein said plate members are stacked to define a selected fluid path with tube runs of said serpentine tube interleaved between said plate heat exchangers with at least one plate member of a plate heat exchanger disposed against each side of said tube runs.

22. The heat exchanger of claim 21, wherein said inlets and outlets of said plate members are selectively aligned to provide a selective fluid path.

23. The heat exchanger of claim 21, further comprising a flange at each inlet and outlet, said flange being raised from the associated plate member substantially half the thickness of said tube.

24. The heat exchanger of claim 21, wherein said plate members are substantially identical except that selected ones of said plate members have both an inlet and an outlet.

25. The heat exchanger of claim 21, wherein at least one of said pairs of plate members has only one of said inlet in one of said plate members and only one of said outlet in the other of said plate members.

26. The heat exchanger of claim 25, wherein:

a second of said pairs of plate members have only one of said inlet in one of said plate members and only one of said outlet in the other of said plate members; and

said one plate member inlet in said second pair of plate members is aligned with and communicates with said other plate outlet in said one pair of said plate members.

27. The heat exchanger of claim 21, wherein said fluid path comprises four plate heat exchangers, wherein

two of said plate heat exchangers are on opposite sides of a first of the tube runs, and

the other two plate heat exchangers are on opposite sides of a second of the tube runs,

whereby fluid flow through said two plate heat exchangers is concurrent with refrigerant flow in said first tube run and fluid flow through said other two plate heat exchangers is concurrent with refrigerant flow in said second tube run.

28. The heat exchanger of claim 21, wherein said pair of plate members define the top and bottom sides of said enclosed space, and each of said plate heat exchangers include said inlet and said outlet in both said top and bottom sides.

29. The heat exchanger of claim 21, wherein:

said inlet of each of said plate heat exchanger is at one end, and said outlet of each of said plate heat exchangers is at the opposite end; and

said pairs of plate members are oriented with said one ends aligned and said opposite ends aligned.

30. The heat exchanger of claim 21, wherein:

each of said plate heat exchangers has said inlet at one end and said outlet at the opposite end; and

at least one plate heat exchanger has its one end aligned with said opposite end of an adjacent plate heat exchanger.

31. The heat exchanger of claim 21, wherein adjacent plate members of adjacent plate heat exchangers are spaced apart substantially at least the thickness of one of said tube runs, and further comprising flow path extensions disposed between aligned inlets and outlets of adjacent plate members.

32. The heat exchanger of claim 21, wherein said refrigerant in said tube runs flows substantially cross current to said fluid in said plate heat exchangers.

33. The heat exchanger of claim 21, wherein:

said refrigerant in said tube runs and said fluid in said plate heat exchangers are adapted to flow substantially in the same direction, either concurrent or countercurrent; and

said plate member inlets and outlets are in plate member portions projecting beyond opposite lateral sides of said tube runs.

34. The heat exchanger of claim 33, further comprising spacer inserts between said plate member portions of adjacent plate heat exchangers, said spacer inserts including openings therethrough connecting aligned inlets and outlets of said adjacent plate heat exchangers.

35. The heat exchanger of claim 21, further comprising a fluid path system inlet and a fluid path system outlet, wherein:

said plurality of plate heat exchangers include said inlets defined by a first set of aligned openings through said spaced plates, said first set of aligned openings being aligned with said fluid heat exchanger inlet for receiving said fluid into said plurality of plate heat exchangers; and

said plurality of plate heat exchangers include said outlets defined by a second set of aligned openings through said spaced plates, said second set of aligned openings being aligned with said fluid heat exchanger outlet for outleting said fluid from said plate heat exchangers to said fluid heat exchanger outlet.

36. The heat exchanger of claim 35, wherein said plate members are generally rectangular with said first set of aligned openings in one corner and said second set of aligned openings in the corner opposite said one corner.

37. The heat exchanger of claim 21, further comprising:

a second serpentine multiport tube defining a second plurality of tube runs with a tube bend between adjacent tube runs, said second tube being generally aligned with and behind said first tube and having;

an inlet end on one tube run for receiving refrigerant from a refrigerant inlet header portion, and

an outlet end on another tube run for discharging refrigerant into a refrigerant outlet header portion;

wherein said tube runs of said second tube are interleaved with said plate heat exchangers.

38. The heat exchanger of claim 37, further comprising:

a first header connected to said inlet end of said first serpentine multiport tube and said outlet end of said second serpentine multiport tube; and

a baffle separating said connected inlet end of said first serpentine multiport tube from said connected outlet end of said second serpentine multiport tube.

39. The heat exchanger of claim 21, wherein in each of said plate heat exchangers, said fluid flows in substantially the same direction as said refrigerant flows in one tube run positioned adjacent said plate heat exchanger.

40. The heat exchanger of claim 21, wherein in each of said plate heat exchangers, said fluid flows in substantially the opposite direction as said refrigerant flows in one tube run positioned adjacent said plate heat exchanger.

41. The heat exchanger of claim 21, further comprising turbulating elements in said enclosed space of said plate heat exchangers.

42. The heat exchanger of claim 21, wherein said refrigerant is CO₂.

43. A transcritical cooling system, including the heat exchanger of claim 21.

44. The heat exchanger of claim 21, wherein said plate heat exchangers are drawn cup heat exchangers.

45. A heat exchanger, comprising:

refrigerant inlet and outlet header portions;

at least a first serpentine multiport tube defining a plurality of tube runs with a tube bend between adjacent tube runs, said first tube having;

an inlet end on one tube run for receiving refrigerant from said refrigerant inlet header portion, and

an outlet end on another tube run for discharging refrigerant into said refrigerant outlet header portion;

a fluid heat exchanger inlet and a fluid heat exchanger outlet; and

at least three plate assembly fluid paths, each plate assembly fluid path including

a pair of spaced plates secured together about their periphery to define an enclosed space with a portion of said plates being interleaved with said tube runs, and

inlet and outlet portions of said plates projecting beyond said interleaved portions, said inlet and outlet plate portions including connected aligned openings defining fluid paths between said plate assembly fluid paths.

46. The heat exchanger of claim 45, wherein at least one of said pairs of spaced plates has only one of said openings in one of said plates and only one of said openings in the other of said plates.

47. The heat exchanger of claim 46, wherein:

a second of said pairs of spaced plates have only one of said openings in one of said plates and only one of said openings in the other of said plates;

said one plate one opening in said one pair of said spaced plates is an inlet and said other plate one opening in said one pair of said spaced plates is an outlet; and

said one plate one opening in said second pair of said spaced plates is an inlet aligned with and communicating with one of said plate openings in said one pair of said spaced plates.

48. The heat exchanger of claim 45, further comprising a fourth plate assembly fluid path, wherein

two of said plate assembly fluid paths are on opposite sides of a first of the tube runs,

the other two of said plate assembly fluid paths are on opposite sides of a second of the tube runs,

whereby fluid flow through said two plate assembly fluid paths is concurrent with refrigerant flow in said first tube run and fluid flow through said other two plate assembly fluid paths is concurrent with refrigerant flow in said second tube run.

49. The heat exchanger of claim 45, wherein said pairs of spaced plates each have aligned openings in both of said plates in both said inlet and outlet portions.

50. The heat exchanger of claim 45, wherein said pair of spaced plates define the top and bottom sides of said enclosed space, and each of said openings is in one of said top and bottom sides.

51. The heat exchanger of claim 45, wherein:

said inlet portion of each of said plate assembly fluid paths is at one end, and said outlet portion of each of said plate assembly fluid paths is at the opposite end; and

said plate assembly fluid paths are oriented with said one ends aligned and said opposite ends aligned.

52. The heat exchanger of claim 45, wherein:

said inlet portion of each of said plate assembly fluid paths is at one end, and said outlet portion of each of said plate assembly fluid paths is at the opposite end; and

at least one plate assembly fluid path has its one end aligned with said opposite end of an adjacent plate assembly fluid path.

53. The heat exchanger of claim of 45, wherein adjacent plate assembly fluid paths are spaced apart substantially at least the thickness of one of said tube runs, and further comprising flow path extensions disposed between aligned ones of said openings.

54. The heat exchanger of claim 45, wherein said refrigerant in said tube runs flows substantially cross current to said fluid in said plate assembly fluid paths.

55. The heat exchanger of claim 45, wherein:

said refrigerant in said tube runs and said fluid in said plate assembly fluid paths are adapted to flow substantially in the same direction, either concurrent or countercurrent; and

said inlet and outlet portions of said plates projecting beyond opposite lateral sides of said tube runs.

56. The heat exchanger of claim 45, further comprising spacer inserts between said inlet and outlet portions of adjacent plate assembly fluid paths, said spacer inserts including openings therethrough connecting aligned openings of said adjacent plate assembly fluid paths.

57. The heat exchanger of claim 45, wherein:

said three plate assembly fluid paths include a first set of aligned openings through said spaced plates, said first set of aligned openings being aligned with said fluid heat exchanger inlet for receiving said fluid into said three plate assembly fluid paths; and

said three plate assembly fluid paths include a second set of aligned openings through said spaced plates, said second set of aligned openings being aligned with said fluid heat exchanger outlet for outleting said fluid from said three plate assembly fluid paths to said fluid heat exchanger outlet.

58. The heat exchanger of claim 45, further comprising:

a second serpentine multiport tube defining a second plurality of tube runs with a tube bend between adjacent tube runs, said second tube being generally aligned with and behind said first tube and having;

an inlet end on one tube run for receiving refrigerant from said refrigerant inlet header portion, and

an outlet end on another tube run for discharging refrigerant into said refrigerant outlet header portion;

wherein said tube runs of said second tube are interleaved with said plate assembly fluid paths.

59. The heat exchanger of claim 58, further comprising:

a first header connected to said inlet end of said first serpentine multiport tube and said outlet end of said second serpentine multiport tube; and

a baffle separating said connected inlet end of said first serpentine multiport tube from said connected outlet end of said second serpentine multiport tube.

60. The heat exchanger of claim 45, wherein in each of said plate assembly fluid paths, said fluid flows in substantially the same direction as said refrigerant flows in said tube positioned against said one plate of said fluid path.

61. The heat exchanger of claim 45, wherein in each of said plate assembly fluid paths, said fluid flows in substantially the opposite direction as said refrigerant flows in said tube positioned against said one plate of said fluid path.

62. The heat exchanger of claim 45, further comprising turbulating elements in said enclosed space between said fluid inlet and said fluid outlet.

63. The heat exchanger of claim 45, wherein said refrigerant is CO₂.

64. The heat exchanger of claim 45, wherein each of said plate assembly fluid paths includes a fluid inlet and a fluid outlet generally disposed at opposite ends of said tube run.

65. A transcritical cooling system, including the heat exchanger of claim 45.

66. The heat exchanger of claim 45, wherein said plate assembly fluid paths are drawn cup heat exchangers.