Hydro-generator plant

• US 6,894,416 B1
• Filed: 05/27/1997
• Issued: 05/17/2005
• Est. Priority Date: 05/29/1996
• Status: Expired due to Fees

• Current Assignee: ABB AB (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Templin, Peter, Larsson, Bertil, Ivarson, Claes, Davidsson, Gunnar, Berggren, Sören, Hernnäs, Bo, Hölleland, Mons, Kalldin, Hans-Olof, Leijon, Mats, Rydholm, Bengt, Berggren, Bertil, Gertmar, Lars, Carstensen, Peter, Kylander, Gunnar, Sörensen, Erland, Nygren, Jan-Anders
• Primary Examiner(s): MULLINS, BURTON S
• Application Number:
  US08/973,018
• Time in Patent Office: 2,912 Days
• Field of Search: 310179-180, 310/184, 310195-196, 310198-208, 310/213, 310/156, 310/181, 310/215, 310/254, 174DIG 13-DIG 33, 290/7
• US Class Current: 310/196
• CPC Class Codes: H01F 2027/2833 using coaxial cable as wire
• CPC Class Codes: H01F 2027/329 Insulation with semiconducting layer, e.g. to reduce corona effect
• CPC Class Codes: H01F 2029/143 with control winding for generating magnetic bias
• CPC Class Codes: H01F 27/288 Shielding
• CPC Class Codes: H01F 27/323 Insulation between winding turns, between winding layers
• CPC Class Codes: H01F 27/34 Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
• CPC Class Codes: H01F 29/14 with variable magnetic bias amplitude modulation by means of variable impedance element H03C1/08 ; magnetic amplifiers H03F; circuits for automatic telephonic communication H04M3/00
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H02H 3/025 Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 11/05 Rectifiers associated with casings, enclosures or brackets
• CPC Class Codes: H02K 15/00 Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: H02K 3/14 with transposed conductors, e.g. twisted conductors
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/40 for high voltage, e.g. affording protection against corona discharges
• CPC Class Codes: H02K 3/48 in slots
• CPC Class Codes: Y10S 174/13 High voltage cable, e.g. above 10kv, corona prevention
• CPC Class Codes: Y10S 174/14 : having a particular cable application, e.g. winding
• CPC Class Codes: Y10S 174/15 : in a power generation system, e.g. prime-mover dynamo, generator system
• CPC Class Codes: Y10S 174/17 : in an electric power conversion, regulation, or protection system
• CPC Class Codes: Y10S 174/19 : in a dynamo-electric machine
• CPC Class Codes: Y10S 174/20 : Stator
• CPC Class Codes: Y10S 174/22 : Winding per se
• CPC Class Codes: Y10S 174/24 : in an inductive device, e.g. reactor, electromagnet
• CPC Class Codes: Y10S 174/25 : Transformer
• CPC Class Codes: Y10S 174/26 : having a plural-layer insulation system
• CPC Class Codes: Y10S 174/28 : Plural semiconductive layers
• CPC Class Codes: Y10S 174/29 : having a semiconductive layer

Abstract

The magnetic circuit of a generator in a hydro-generator plant is arranged to directly supply a high supply voltage of 20-800 kV, preferably higher than 36 kV. The generator is provided with solid insulation and its winding includes a cable (6) comprising one or more current-carrying conductors (31) with a number of strands (36) surrounded by at least one outer and one inner semiconducting layer (34, 32) and intermediate insulating layers (33). The outer semiconducting layer (34) is at earth potential. The stator winding may be produced with full or fractional slot winding, the phases of the winding being Y-connected. The Y-point may be insulated and protected from over-voltage by means of surge arresters, or else the Y-point may be earthed via a suppression filter. The invention also relates to a hydro-generator plant, a generator included in the plant and a procedure for building such a plant.

Claims

1. A hydrogenerator plant for connection to a high voltage transmission or distribution network comprising:

at least one rotating electric machine for high voltage coupled to a turbine via shaft means, said electric machine comprising at least one winding formed of a conductor including a plurality of insulated conductive elements, and at least one uninsulated conductive element;

a covering surrounding the conductor including an inner layer having semiconducting properties, a solid insulating layer surrounding the inner layer and an outer layer having semiconducting properties surrounding the insulating layer, said inner layer being in contact with the uninsulated element such that the inner layer has the same potential as the conductor, and said at least one winding being directly connectable to the transmission or distribution network, the voltages being across a range of transmission or distribution voltages.

2. The plant as claimed in claim 1 wherein the at least two semiconducting layers each form essentially an equipotential surface, and wherein at least one of the layers has substantially the same coefficient of thermal expansion as the solid insulation.

3. The plant as claimed in claim 1, wherein the generator comprises a magnetic circuit with a magnetic core.

4. The plant as claimed in claim 3, wherein the electric machine includes a core comprising laminated sheet of at least one of cast iron, powder-based iron, and rough forge iron.

5. The plant as claimed in claim 1 wherein the winding comprises a cable.

6. The plant as claimed in claim 5, wherein at least two of said layers have substantially the same coefficient of thermal expansion.

7. The plant as claimed in claim 1, wherein the inner semiconducting layer is at substantially the same potential as the conductors.

8. The plant as claimed in claim 1, wherein the outer semiconducting layer forms an equipotential surface surrounding the conductors.

9. The plant as claimed in claim 8, wherein said outer semiconducting layer is connected to a predefined potential.

10. The plant as claimed in claim 9, wherein the predefined potential is earth potential.

11. A plant as claimed in claim 9 wherein the coils in the stator are distributed and have a coil span different from the pole pitch.

12. The plant as claimed in claim 1, wherein the cable also comprises a metal screen and a sheath.

13. The plant as claimed in claim 1 including a stator cooled at earth potential by means of a fluid.

14. The plant as claimed in claim 1 wherein the outer semiconducting layer is connected to earth potential.

15. The plant as claimed in claim 1, wherein the electric machine includes a rotor inductively connected to the high voltage.

16. The plant as claimed in claim 15, wherein the rotor is cylindrical in shape, has salient poles and also has a constant air gap.

17. The plant as claimed in claim 16, wherein the electric machine includes a stator having a stator winding formed as at least one of an integral slot winding, and a fractional slot winding.

18. The plant as claimed in claim 17, wherein the stator has a pole pitch and the winding is distributed and includes a coil having a coil span different from the pole pitch.

19. The plant as claimed in claim 1, wherein the cable has a conductor area of about between 40 and 3000 mm² and an outer cable diameter of about between 20 and 250 mm.

20. The plant as claimed in claim 19, wherein the cable is cooled by gas or liquid inside current-carrying conductors.

21. The plant as claimed in claim 1, wherein the electric machine is designed for high voltage and arranged to supply the out-going electric network directly without any intermediate connection of a transformer.

22. The plant as claimed in claim 21, wherein at least one electric machine is earthed via an impedance.

23. The plant as claimed in claim 21, wherein electric machine is directly earthed.

24. The plant as claimed in claim 21, wherein said plant is operative as at least one of a pump and turbine station, the electric machine being arranged to function as at least one of a motor driven directly from the transmission or distribution network and as a generator, generating voltage for the transmission or distribution network.

25. The plant as claimed claim 21, wherein the electric machine is arranged to generate power to various voltage levels.

26. The plant as claimed in claim 25, wherein at least one electric machine includes a separate auxiliary winding for producing auxiliary power at one of said voltage levels.

27. The plant as claimed in claim 1, comprising a plurality of electric machines, each of which lacks an individual step-up transformer, but which, via a system transformer common to the electric machines, is connected to the transmission or distribution network.

28. The plant as claimed in claim 1, including a common earth system.

29. The plant as claimed in claim 1, wherein the winding of the electric machine is operable for self-regulating field control and lacks auxiliary means for control of the field.

30. The plant as claimed in claim 1, wherein the electric machine includes a stator comprising a plurality of stator limitations having openings for receiving the winding, said laminations being assembled into a stack with the openings aligned, and the winding comprises a cable threaded into the openings or the stacking laminations of the stator at the manufacturing facility or at the generation plant site.

31. An electric generator for a high voltage included in a hydro-generator plant in which the generator is coupled to a turbine via shaft means, said generator comprising at least one winding including a conductor, a solid insulation covering including an inner layer having semiconducting properties;

a solid insulating layer surrounding the inner layer and an outer layer having semiconducting properties surrounding the insulation layer;

said conductor formed of a plurality of conductive elements including at least one uninsulated element in contact with the inner layer and a plurality of insulated elements; and

wherein each winding is directly connectable to a high voltage transmission or distribution network, and the inner layer forms an equipotential surface about the conductor.

32. A hydrogenerator plant including a rotating high voltage electric machine comprising a stator;

a rotor and a winding, wherein said winding comprises a cable including a current-carrying conductor and a magnetically permeable, electric field confining cover surrounding the conductor, the cover including an inner layer having semiconducting properties, a solid insulation surrounding the inner layer and an outer layer having semiconducting properties surrounding the solid insulation, said cable forming at least one uninterrupted turn in the corresponding winding of said machine, and wherein the conductor includes a plurality of insulated conductive strands and at least one uninsulated electrically conductive strand in contact with the inner layer, such that said conductor and inner layer are at the same potential.

33. The hydrogenerator plant of claim 32, wherein the outer layer has a conductivity sufficient to establish an equipotential surface around the conductor.

34. The hydrogenerator plant of claim 32, wherein the cover is formed of a plurality of integrally bonded layers, and wherein said plurality of layers are substantially void free.

35. A hydrogenerator plant for direct connection to a high voltage transmission or distribution network comprising:

at least one rotating electric machine for high voltage coupled to a turbine via shaft means, said electric machine including at least one winding comprising a conductor and a magnetically permeable, electric field confining insulating covering surrounding the conductor including an inner layer having semiconducting properties, a solid insulation surrounding the inner layer and an outer layer having semiconducting properties surrounding the insulating layer, said conductor including at least one of a plurality of insulated conductive elements, and at least one uninsulated conductive element being in contact with the inner layer such that said conductor and inner layer are at the same potential; and

said at least one winding being directly connectable to the transmission or distribution network.