Monitoring erosion of system components by optical emission
First Claim
1. A method of monitoring erosion of a system component in a plasma processing system, the method comprising:
- exposing a system component to a plasma, the system component containing an emitter capable of fluorescent light emission when excited by light from the plasma; and
monitoring the fluorescent light emission from the plasma processing system during a process to determine erosion of the system component.
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Abstract
A method and system are provided for monitoring erosion of system components in a plasma processing system. The system components contain emitters that are capable of producing characteristic fluorescent light emission when exposed to a plasma. The method utilizes optical emission to monitor fluorescent light emission from the emitters for determining system component status. The method can evaluate erosion of system components in a plasma, by monitoring fluorescent light emission from the emitters. Consumable system components that can be monitored using the method include rings, shields, electrodes, baffles, and liners.
67 Citations
43 Claims
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1. A method of monitoring erosion of a system component in a plasma processing system, the method comprising:
- exposing a system component to a plasma, the system component containing an emitter capable of fluorescent light emission when excited by light from the plasma; and
monitoring the fluorescent light emission from the plasma processing system during a process to determine erosion of the system component. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
- exposing a system component to a plasma, the system component containing an emitter capable of fluorescent light emission when excited by light from the plasma; and
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10. A method of monitoring system component status in a plasma processing system, the method comprising:
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exposing a system component to a plasma, the system component containing an emitter capable of fluorescent light emission when excited by light from the plasma; and
monitoring fluorescent light emission from the plasma processing system during a process, the monitoring including using an optical monitoring system to detect the wavelength and the intensity level of the fluorescent light emission, identifying the system component from the wavelength of the fluorescent light emission, and arriving at a determination of erosion level of the system component.
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11. A plasma processing system, comprising:
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a plasma processing chamber;
a plasma source configured to create a plasma from a process gas;
a system component containing an emitter capable of fluorescent light emission when excited by light from a plasma;
an optical monitoring system for monitoring light emission from the plasma processing chamber during processing to monitor erosion level of the system component; and
a controller configured to control the plasma processing system. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25)
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26. A plasma processing system, comprising:
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a plasma processing chamber;
a plasma source configured to create a plasma from a process gas;
a system component containing an emitter capable of fluorescent light emission when excited by light from a plasma;
an optical monitoring system for monitoring light emission from the plasma processing chamber during processing to monitor erosion level of the system component;
wherein the optical monitoring system is further configured to identify the system component from the wavelength of the fluorescent light emission, to determine if the intensity level of the fluorescent emission exceeds a threshold value, to determine if the system component needs to be replaced, and based on the determination, either continue with the process or stop the process; and
a controller configured to control the plasma processing system.
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27. A monitorable consumable system component, comprising:
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a component element; and
an emitter coupled to the component element, the emitter being capable of fluorescent light emission when excited by light from a plasma, wherein the light emission is used to monitor erosion level of the system component. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43)
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Specification