System and method of cooling steam turbines

• US 6,898,935 B2
• Filed: 07/25/2003
• Issued: 05/31/2005
• Est. Priority Date: 07/25/2003
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: BJ Services Company
• Inventors: Barber, Steven J., Trygstad, Paul K.
• Primary Examiner(s): Denion, Thomas
• Assistant Examiner(s): Riddle, Kyle M.
• Application Number:
  US10/628,035
• Publication Number:
  US 20050016175A1
• Time in Patent Office: 676 Days
• Field of Search: 606/46, 606/45, 606/57, 606/58, 608/06, 609/12, 60/393.4, 60/394.9, 60/391.82, 607/82, 607/85, 415/115, 415/116, 415/177, 415/180
• US Class Current: 60/646
• CPC Class Codes: F01D 21/00 Shutting-down of machines or engines, e.g. in emergency; Regulating, controlling, or safety means not otherwise provided for
• CPC Class Codes: F01D 21/20 Checking operation of shut-down devices
• CPC Class Codes: F01D 25/12 Cooling
• CPC Class Codes: F02C 7/18 the medium being gaseous, e.g. air F02C7/125 takes precedence
• CPC Class Codes: F05D 2260/232 characterized by the cooling medium
• CPC Class Codes: Y10S 60/912 Cooling means

Abstract

A system and method of cooling a steam turbine having internal moving components to a predetermined temperature by controlling a flow of nitrogen through the turbine, thus decreasing the downtime associated with maintaining the turbine. This provides a more efficient and cost effective method of operating a power plant.

Claims

1. A method of cooling a steam turbine having internal moving components to a predetermined temperature, wherein the steam turbine comprises injection points, the method which comprises the steps of:

(a) stopping the flow of steam;

(b) introducing a flow of nitrogen to the turbine until the turbine reaches the predetermined temperature while controlling the flow of nitrogen at the injection points to prevent damage to the moving components of the turbine by achieving uniform cooling of the internal moving components; and

(c) stopping the flow of nitrogen

wherein the injection points comprise a main steam inlet piping connected to the turbine and a cold reheat line connected to the turbine such that a flow of steam first moves from the main steam inlet piping to the turbine and then the flow of steam moves from the turbine to the cold reheat line during operation,

wherein the steam turbine further comprises a hot reheat line connected to the turbine and a condenser vacuum relief line connected to the turbine such that a flow of steam first moves from the hot reheat line to the turbine and then the flow of steam moves from the turbine to the condenser vacuum relief line during operation, and

wherein the flow of nitrogen in also moves in the hot reheat line during Step (b).

2. The method of claim 1, wherein the flow of nitrogen moves from the main steam inlet piping to the turbine and then the flow of nitrogen moves from the turbine to the cold reheat line during Step (b).

3. The method of claim 1, wherein the flow of nitrogen moves from the cold reheat line to the turbine and then the flow of nitrogen moves from the turbine to the main steam inlet piping during Step (b).

4. The method of claim 1, wherein the flow of nitrogen in also moves from the hot reheat line to the turbine and then the flow of nitrogen moves from the turbine to the condenser vacuum relief line during Step (b).

5. The method of claim 2, wherein the flow of nitrogen in also moves from the hot reheat line to the turbine and then the flow of nitrogen moves from the turbine to the condenser vacuum relief line during Step (b).

6. The method of claim 3, wherein the flow of nitrogen in also moves from the hot reheat line to the turbine and then the flow of nitrogen moves from the turbine to the condenser vacuum relief line during Step (b).

7. The method of claim 2, wherein the main steam inlet piping comprises a main steam inlet piping drain line connected to the main steam inlet piping, the method wherein the flow of nitrogen moves from the main steam inlet piping drain line to the main steam inlet piping during Step (b).

8. The method of claim 7, wherein the flow of nitrogen also moves from the hot reheat line to the turbine during Step (b).

9. The method of claim 3 wherein the turbine further comprises a cold reheat drain pots connected to the cold reheat line, the method wherein the flow of nitrogen moves through the cold reheat drain pots to the cold reheat line in Step (b).

10. The method of claim 3 wherein the turbine further comprises a cold reheat drain pots connected to the cold reheat line, the method wherein some of the flow of nitrogen moves through the cold reheat drain pots to the cold reheat line in Step (b).

11. The method of claim 3 wherein the turbine further comprises a cold reheat drain pots connected to the cold reheat line, the method wherein the flow of nitrogen moves through the cold reheat line to the cold reheat drain pots in Step (b).

12. The method of claim 1, the method which further comprises the step of controlling the flow of nitrogen during Step (b) with a computer control system.

13. The method of claim 1, which further comprises introducing a heated flow of nitrogen to the turbine to preheat the internal moving components of the turbine after Step (c).

19. A method of providing a more efficient and cost effective method of operating a power plant, the method which comprises the Step of reducing downtime by cooling each steam turbine using the method of claim 1.

14. A system for cooling a steam turbine to a predetermined temperature using a flow of nitrogen, the system comprising:

a steam turbine;

a main steam inlet piping connected to the turbine;

a cold reheat line connected to the turbine; and

a control station for controlling the flow of nitrogen to prevent damage to the moving components or the turbine;

a hot reheat line connected to the turbine; and

a condenser vacuum relief line connected to the turbine;

wherein the hot reheat line and the condenser vacuum relief are adapted to accommadate the flow of nitrogen; and

wherein the steam turbine, the main steam inlet piping, and the cold reheat line are adapted to accommodate the flow of nitrogen.

15. The system of claim 14 further comprising a main steam inlet piping drain line connected to the main steam inlet piping wherein the main steam inlet piping drain line is adapted to accommodate the flow of nitrogen.

16. The system of claim 14 further comprising a cold reheat drain pots connected to the cold reheat line adapted to accommodate the flow of nitrogen.

17. The system of claim 14 further comprising a computer control system wherein the computer control system is adapted to control the flow of nitrogen.

18. The System of claim 14 wherein the predetermined temperature is less than about 200°

F.