One-way clutch mechanisms and injector devices

• US 6,899,698 B2
• Filed: 03/22/2001
• Issued: 05/31/2005
• Est. Priority Date: 03/24/2000
• Status: Expired due to Fees

• Current Assignee: Bernard Sams
• Original Assignee: Bernard Sams
• Inventors: Sams, Bernard
• Primary Examiner(s): Lucchesi, Nicholas D.
• Assistant Examiner(s): Han, Mark K.
• Application Number:
  US10/239,068
• Publication Number:
  US 20030050609A1
• Time in Patent Office: 1,531 Days
• Field of Search: 604/68, 604/71, 604/72, 604/110, 604/131, 604/134, 604/135, 604/136, 604/138, 604/156, 604/157, 604/181, 604/186, 604/187, 604/194, 604/195, 604/196, 604/197, 604/199, 604/200, 604/207, 604/208, 604/209, 604/210, 604/211, 604/212, 604/214, 604/223, 604/224, 604/232, 604/246, 604/264, 604/272, 604/133
• US Class Current: 604/211
• CPC Class Codes: A61M 2005/3125 specific display means, e.g. to indicate dose setting
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/31538 Permanent blocking, e.g. by medical personnel
• CPC Class Codes: A61M 5/31541 Means preventing setting of a dose beyond the amount remaining in the cartridge
• CPC Class Codes: A61M 5/31543 piston rod reset means, i.e. means for causing or facilitating retraction of piston rod to its starting position during cartridge change
• CPC Class Codes: A61M 5/31551 including axial movement of dose setting member
• CPC Class Codes: A61M 5/31553 without axial movement of dose setting member
• CPC Class Codes: A61M 5/3156 using volume steps only adjustable in discrete intervals, i.e. individually distinct intervals
• CPC Class Codes: A61M 5/31578 based on axial translation, i.e. components directly operatively associated and axially moved with plunger rod
• CPC Class Codes: A61M 5/3158 performed by axially moving actuator operated by user, e.g. an injection button
• CPC Class Codes: A61M 5/31593 Multi-dose, i.e. individually set dose repeatedly administered from the same medicament reservoir

Abstract

An incrementing mechanism suitable for use in a medical injector device has a driving member rotatably and slidably mounted within a tubular body and arranged to advance an elongate element in one direction with respect to the tubular body. A one-way clutch includes a generally conical surface and a blocking clutch member engageable with the conical surface. Means are provided to disengage the clutch, including a pressure component arranged and biased to engage the clutch member. Rotation of the driving member with respect to the pressure component causes two sets of inter-engageable teeth to ride over each other, which successively lifts the pressure component to disengage the clutch member from the conical surface and then allows the pressure component to be biased to a position where the clutch member engages the conical surface.

Claims

1. An automatic one-way clutch mechanism for use in an incrementing mechanism having:

a tubular body;

a driving member rotatably and slidably mounted within the tubular body;

an elongate element mounted within the tubular body and arranged to be advanced in one direction with respect to the tubular body upon operation of the driving member;

which one-way clutch mechanism comprises;

a channel extending along the elongate element;

a generally conical surface formed internally on the driving member and surrounding the elongate element;

a blocking clutch member located in the channel and engageable with the conical surface; and

a freeing mechanism adapted to disengage the clutch by lifting the clutch member out af engagement with the conical surface so as to disconnect the driving member from said elongate element, which freeing mechanism comprises;

a pressure component held against rotation with respect to the elongate element and arranged to engage the clutch member;

a spring acting on said component to urge the component away from its clutch disengaging position; and

two sets of inter-engageable teeth formed respectively around the driving member and around the pressure component;

whereby rotation of the driving member with respect to the pressure component successively lifts said component against the action of the spring and then releases said component, the lifting serving to move the clutch member out of engagement with the conical surface and allows the spring to move the pressure component to a position where the clutch member engages said surface, through the inter-action of the teeth riding over each other.

2. An automatic clutch mechanism as claimed in claim 1, wherein the generally conical surface is one of substantially continuous and wholly continuous.

3. An automatic clutch mechanism as claimed in claim 1, wherein the pressure component is additionally configured to urge the clutch member to its active, conical surface engaging position.

4. An automatic clutch mechanism as claimed in claim 3, wherein the teeth respectively around the driving member and around the pressure component do not fully inter-engage when meshed, whereby the pressure component still exerts force on the clutch member when the teeth are meshed.

5. An automatic clutch mechanism as claimed in claim 1, wherein there are two diametrically opposed similar clutch members, each acting between the conical surface and the elongate element.

6. An automatic clutch mechanism as claimed in claim 1, wherein the or each clutch member comprises one of a ball, a roller, and a wedging member.

7. An incrementing mechanism comprising a tubular body, a driving member slidably and rotatably mounted within the tubular body, an elongate element slidably mounted within the driving member and an automatic one-way clutch mechanism as claimed in claim 1 and arranged to effect coupling between the driving member and the elongate element when the driving member is moved in one direction with respect to the tubular body, and arranged not to drive the elongate element when the driving member is moved in the other direction with respect to the tubular body.

8. An injector device comprising a medicament-containing tube, a piston mounted within the tube, and an incrementing mechanism as claimed in claim 7 and arranged with the elongate member engaged with said piston, whereby incremental advancement of the elongate element effects dispensing of a dose of medicament by virtue of inter-action between the elongate element and the piston of the medicanient-containing tube.

9. An injector device as claimed in claim 8, wherein there is a further one-way clutch mechanism arranged between the tubular body and the elongate element, to resist movement of the elongate element in said other direction.

10. An injector device as claimed in claim 9, wherein the further one-way clutch mechanism is selectively releasable to permit resetting of the incrementing mechanism to an initial position.

11. An injector device as claimed in claim 10, wherein the selective releasing of the further one-way clutch mechanism is perfanned automatically by disconnecting said medicanient-containing tube from the injector mechanism.

12. An injector device as claimed in claim 8, wherein there is provided a non-resetrable ratchet arrangement between the tubular body and the elongate element, whereby the injector device must be disposed of following full movement of the elongate element in a dose-dispensing direction.

13. An injector device as claimed in claim 12, wherein the ratchet arrangement comprises a spring blade bearing on the elongate element and deflected in the direction of advancement of the elongate element.

14. An injector device as claimed in claim 8, wherein there is a dose pre-setting arrangement which permits the pre-setting of a maximum dose to be dispensed which maximum dose is less than the dose which otherwise could be delivered by the mechanism.

15. An injector device as claimed in claim 14, wherein the dose pre-setting arrangement includes a pre-setting ring, a pre-setting lock slidably mounted within the tubular body and with which the pre-setting ring is threadingly engaged, the driving member engaging the ring on being moved to pre-set the dose.

16. An injector device as claimed in claim 15, wherein a locking arrangement is provided for the pre-setting ring.

17. An injector device as claimed in claim 8, wherein there is provided a restrictor to restrict the setting movement of the driving member to a dose not greater than the remaining dose within the medicament-containing tube connected to the device.

18. An injector device as claimed in claim 17, wherein said restrictor includes an abutment engageable with a stop at or adjacent the elongate element remote from a connected syringe or cartridge which abutment is rotatably coupled to the driving member.

19. An injector device as claimed in claim 8, wherein the driving member is provided with an end-cap by means of which the driving member is turned to move the driving member in the other direction and by means of which the driving member is depressed in the one direction.

20. An injector device as claimed in claim 8, wherein the driving member is coupled to an end-cap to permit the rotation of the driving member thereby to move the driving member in the other direction, the driving member being spring-urged to move in the one direction and being provided with a releasable catch to hold the driving member against movement in the one direction, until released.

21. An injector device as claimed in claim 8, wherein the medicament-containing tube comprises one of a syringe to which the device is connected and a cartridge which is received within the injector device.

22. An injector device comprising:

a medicament-containing tube;

a piston mounted within the tube to eject medicament therefrom; and

an incrementing mechanism for said piston,

said incrementing mechanism comprising;

a tubular body;

a driving member rotatably and slidably mounted within the tubular body;

an elongate element mounted within the tubular body and arranged to be advanced in one direction with respect to the tubular body upon operation of the driving member, the elongate member engaging with said piston; and

an automatic one-way clutch mechanism arranged to effect coupling between the driving member and the elongate element when the driving member is moved in one direction with respect to the tubular body and arranged not to drive the elongate element when the driving member is moved in the other direction with respect to the tubular body;

said automatic clutch mechanism comprising;

a channel extending along the elongate element;

a generally conical surface formed internally on the driving member and surrounding the elongated element;

a blocking clutch member located in the channel and engageable with the conical surface; and

a freeing mechanism adapted to disengage the clutch by lifting the clutch member out of engagement with the conical surface so as to disconnect the driving member from said elongate element;

said freeing mechanism comprising;

a pressure component held against rotation with respect to the elongate element and arranged to engage the clutch member;

a spring acting on said component to urge the component away from its clutch disengaging position; and

two sets of inter-engageable teeth formed respectively around the driving member and around the pressure component;

whereby rotation of the driving member with respect to the pressure component successively lifts said component against the action of the spring and then releases said component, the lifting serving to move the clutch member out of engagement with the conical surface and allows the spring to move the pressure component to a position where the clutch member engages said surface, through the inter-action of the teeth riding over each other.