Slow release nitrogen coating

• US 6,900,162 B2
• Filed: 03/26/2003
• Issued: 05/31/2005
• Est. Priority Date: 03/26/2002
• Status: Expired due to Term

• Current Assignee: KOCH Agronomic Services LLC (KOCH Industries Incorporated)
• Original Assignee: Georgia-Pacific Resins, Inc. (KOCH Industries Incorporated)
• Inventors: Davis, C. R., Phillips, James C., Wertz, Stacey L., Gabrielson, Kurt, Rediger, Richard, Kelly, Robbie D., Aron, Michael J., Knight, James, Baxter, Paul, Dopico, Pablo
• Primary Examiner(s): CLARDY, S
• Application Number:
  US10/396,702
• Publication Number:
  US 20040023809A1
• Time in Patent Office: 797 Days
• Field of Search: 504/367, 71/640.1, 424/417, 424/497
• US Class Current: 504/367
• CPC Class Codes: A01C 1/06 Coating or dressing seed
• CPC Class Codes: C05C 9/02 containing urea-formaldehyde condensates
• CPC Class Codes: C05D 9/00 Other inorganic fertilisers
• CPC Class Codes: C05D 9/02 containing trace elements
• CPC Class Codes: C05F 11/00 Other organic fertilisers
• CPC Class Codes: C05F 11/02 from peat, brown coal, and similar vegetable deposits
• CPC Class Codes: C05G 1/00 Mixtures of fertilisers belonging individually to different subclasses of C05
• CPC Class Codes: C05G 3/00 Mixtures of one or more fertilisers with additives not having a specially fertilising activity
• CPC Class Codes: C05G 5/12 Granules or flakes
• CPC Class Codes: C05G 5/27 Dispersions, e.g. suspensions or emulsions
• CPC Class Codes: C05G 5/30 Layered or coated, e.g. dust-preventing coatings
• CPC Class Codes: C05G 5/37 layered or coated with a polymer
• CPC Class Codes: Y02P 60/21 Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
• CPC Class Codes: Y10S 47/09 Physical and chemical treatment of seeds for planting

Abstract

A coated aggregate material for enhancing the extended delivery of nitrogen needed for plant development and growth, the coated aggregate material having a slow release (extended-release) nitrogen coating of a particulate UF polymer adhered to the aggregate material with an adhesive binder.

Claims

1. A coated aggregate material for placing in proximity to a plant, the aggregate having an adherent coating thereon comprising an adhesive binder and a particulate urea-formaldehyde polymer.

2. The coated aggregate of claim 1 wherein the particulate urea-formaldehyde polymer is made by acidifying a aqueous methylol urea solution, wherein the aqueous methylol urea solution either contains a dispersing agent or is subjected to a high shear condition during the acidifying, to form an aqueous dispersion of insoluble urea-formaldehyde polymer particles and drying the dispersion to recover the urea-formaldehyde polymer particles.

3. The coated aggregate of claim 2 wherein the adhesive binder is applied in admixture with an aqueous dispersion of the particulate urea-formaldehyde polymer to the aggregate and dried.

4. The coated aggregate of claim 3 wherein the adhesive binder is a urea-formaldehyde resin.

5. The coated aggregate of claim 2 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of approximately 1;

1.

6. The coated aggregate of claim 5 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.83;

1 to 1.1;

1.

7. The coated aggregate of claim 2 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.95;

1 to 1.05;

1.

8. The coated aggregate of claim 2 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.95;

1 to 1.05;

1 and wherein the methylol urea solution contains a dispersing agent during the acidifying.

9. The coated aggregate of claim 1, 2, 5, 7 or 8 wherein the aggregate is selected from sand, granular fertilizers, wood bark, wood chips, sawdust, marble chips and particulate natural nitrogenous materials.

10. The coated aggregate of claim 9 wherein said coating has an additional adjuvant selected from calcium carbonate;

gypsum;

metal silicates;

metal chelates of a metal selected from iron, zinc and manganese;

talc;

elemental sulfur;

activated carbon;

pesticides;

herbicides;

fungicides;

super absorbent polymers;

wicking agents;

wetting agents;

plant stimulants;

urea, sources of phosphorus, sources of potassium and inorganic fertilizers.

11. The coated aggregate of claim 7 or 8 wherein the particulate urea-formaldehyde polymer is provided in an amount to result in a release of nitrogen at a rate consistent with the growth rate of the plant.

12. The coated aggregate of claim 9 having particulate urea-formaldehyde polymer particles containing about 36% nitrogen.

13. A method of enhancing the growth and development of a plant comprising providing in the proximity of said plant a coated aggregate material having an adherent coating thereon comprising an adhesive binder and a particulate urea-formaldehyde polymer.

14. The method of claim 13 wherein the particulate urea-formaldehyde polymer is made by acidifying a aqueous methylol urea solution, wherein the aqueous methylol urea solution either contains a dispersing agent or is subjected to a high shear condition during the acidifying, to form an aqueous dispersion of insoluble urea-formaldehyde polymer particles and drying the dispersion to recover the urea-formaldehyde polymer particles.

15. The method of claim 14 wherein the adhesive binder is applied in admixture with an aqueous dispersion of the particulate urea-formaldehyde polymer to the aggregate and dried.

16. The method of claim 14 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of approximately 1;

1.

17. The method of claim 16 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.83;

1 to 1.1;

1.

18. The method of claim 14 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.95;

1 to 1.05;

1.

19. The method of claim 14 wherein the aqueous methylol urea solution is made by reacting urea and formaldehyde at a urea:

formaldehyde mole ratio of 0.95;

1 to 1.05;

1 and wherein the methylol urea solution contains a dispersing agent during the acidifying.

20. The method of claim 13, 14, 16, 18 or 19 wherein the aggregate is selected from sand, granular fertilizers, wood bark, wood chips, sawdust, marble chips and particulate natural nitrogenous materials.

21. The method of claim 20 wherein said coating has an additional adjuvant selected from calcium carbonate;

gypsum;

metal silicates;

metal chelates of a metal selected from iron, zinc and manganese;

talc;

elemental sulfur;

activated carbon;

pesticides;

herbicides;

fungicides;

super absorbent polymers;

wicking agents;

wetting agents;

plant stimulants;

urea, sources of potassium, sources of phosphorus and inorganic fertilizers.

22. The method of claim 21 wherein the particulate urea-formaldehyde polymer is provided in an amount to result in a release of nitrogen at a rate consistent with the growth rate of the plant.

23. The method of claim 22 wherein the particulate urea-formaldehyde polymer particles contain about 36% nitrogen.