Circuit interrupter with improved surge suppression

• US 6,900,972 B1
• Filed: 04/09/2001
• Issued: 05/31/2005
• Est. Priority Date: 04/09/2001
• Status: Expired due to Term

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Chan, David Y., Shafir, Eugene
• Primary Examiner(s): Jackson, Stephen W.
• Assistant Examiner(s): KITOV, ZEEV V
• Application Number:
  US09/829,339
• Time in Patent Office: 1,513 Days
• Field of Search: 361/111, 361/93.6, 361/79, 361/113, 361/85
• US Class Current: 361/111
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

A suppression and protection circuit is used in conjunction with a circuit interrupter. In one configuration, a voltage clamping device such as a metal oxide varistor is utilized in a ground fault circuit interrupter product for handling transient surges and overvoltage conditions and is placed in series with a solenoid coil. The suppression and protection circuit includes a crowbar device across the line such as a header spark gap to prevent overvoltages, and a low pass filter such as an LC filter for suppressing transient surges.

Claims

1. A device for protecting a ground fault circuit interrupter (GFCI) during an over voltage condition wherein a first mode of protection comprises:

a low pass filter circuit having a capacitor coupled in series with a solenoid coil of the GFCI, said low pass filter connected across the power inputs of the GFCI to pass low frequency voltage signals to the GFCI circuit while blocking high frequency signals.

2. The device of claim 1 having a second mode of protection comprising:

a surge protector coupled in parallel with the capacitor of the low pass filter.

3. The device of claim 2, wherein the surge protector coupled in parallel with the capacitor comprises a metal oxide varistor (MOV) to shunt a moderate over voltage around the capacitor.

4. The device of claim 3 having a third mode of protection comprising:

an over voltage prevention circuit coupled between the phase and neutral conductors of the GFCI to shunt a severe over voltage between the phase and neutral conductors.

5. The device of claim 4 wherein the over voltage prevention circuit comprises a spark gap device coupled between the phase and neutral conductors.

6. The device of claim 5 wherein the spark gap device is coupled between the phase and neutral conductors on the line side of the GFCI.

7. The device of claim 6 wherein the spark gap device is coupled in parallel with the low pass filter.

8. The device of claim 4 wherein the over voltage prevention circuit comprises a gas tube.

9. The device of claim 8 wherein the gas tube is coupled in parallel with the low pass filter.

10. The device of claims 4 herein the over voltage prevention circuit comprises a carbon-block protector.

13. The device of claim 6, wherein, during an over voltage condition, the spark gap device limits the voltage applied to the surge protection component, and the low pass filter limits the current applied to the surge protection component.

15. The method of claim 13 further comprising the step of connecting a metal oxide varistor across the capacitor.

11. A device for protecting a ground fault circuit interrupter (GFCI) from harmful power conditions comprising:

a surge protector connected between phase and neutral line conductors of the GFCI; and

a low pass filter connected in parallel with the surge protector, said low pass filter comprises a zener diode coupled in series with the solenoid coil of the ground fault circuit interrupter.

12. The device of claim 11 wherein the surge protector is a metal oxide varistor.

14. A method of protecting a ground fault circuit interrupter (GFCI) from harmful power conditions on phase and neutral line conductors, comprising the step of:

connecting a capacitor in series with the solenoid coil of the GFCI to form a low pass filter coupled across the line conductors.

16. The method of claim 14 further comprising the step of connecting a spark gap device across the phase and neutral conductors.