Light emitting apparatus and method for manufacturing the same
First Claim
1. A light emitting device comprising:
- a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride.
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Accused Products
Abstract
The purpose of the invention is to improve reliability of a light emitting apparatus including a TFT and organic light emitting elements. The light emitting apparatus according to the invention having a thin film transistor and a light emitting element includes a first inorganic insulation layer on the lower surface of a semiconductor layer, a second inorganic insulation layer on the upper surface of a gate electrode, a first organic insulation layer on the second inorganic insulation layer, a third inorganic insulation layer on the first organic insulation layer, a wiring layer extending on the third inorganic insulation layer, a second organic insulation layer overlapped with the end of the wiring layer and having an inclination angle of 35 to 45 degrees, a fourth inorganic insulation layer formed on the upper surface and side surface of the second organic insulation layer and having an opening over the wiring layer, a cathode layer formed in contact with the wiring layer and having side end overlapped with the fourth inorganic insulation layer, and an organic compound layer formed in contact with the cathode layer and the fourth inorganic insulation layer and including light emitting material, and an anode layer formed in contact with the organic compound layer including the light emitting material, wherein the third inorganic insulation layer and the fourth inorganic insulation layer are formed with silicon nitride or aluminum nitride.
167 Citations
64 Claims
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1. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (2, 3, 4, 5, 10)
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6. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
a second gate electrode, a first inorganic insulation layer under the first and second semiconductor layers;
a second inorganic insulation layer over the first and second gate electrodes;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride, and wherein the seal pattern is overlapped with the driving circuit section. - View Dependent Claims (7, 8, 9)
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11. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer; and
an anode layer formed over the light emitting layer comprising an organic material, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (12, 13)
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14. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
a second gate electrode;
a first inorganic insulation layer under the first and second semiconductor layers;
a second inorganic insulation layer over the first and second gate electrodes;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22)
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23. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer; and
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (24, 25, 26, 27, 28, 29)
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30. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a fifth inorganic insulation layer over the light emitting element, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (31, 32)
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33. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
a second gate electrode, a first inorganic insulation layer under the first and second semiconductor layers;
a second inorganic insulation layer over the first and second gate electrodes;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (34, 35, 36, 37, 38, 39, 40)
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41. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
a second gate electrode, a first inorganic insulation layer under the first and second semiconductor layers;
a second inorganic insulation layer over the first and second gate electrodes;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer;
a fifth inorganic insulation layer over the light emitting element; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (42, 43, 44)
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45. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first insulation layer comprising an inorganic material under the semiconductor layer;
a second insulation layer comprising an inorganic material over the gate electrode;
a third insulation layer comprising an organic material over the second insulation layer;
a fourth insulation layer comprising an inorganic material over the third insulation layer;
a wiring layer extending over the fourth insulation layer;
a fifth insulation layer comprising an organic material overlapping with an end of the wiring layer, the fifth insulation layer having an inclined surface with continuously varying curvatures;
a sixth insulation layer comprising an inorganic material formed over an upper surface and a side surface of the fifth insulation layer, the sixth insulation layer having an opening over the wiring layer; and
a light emitting element over the sixth insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer, wherein each of the fourth insulation layer and the sixth insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (46, 47)
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48. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first insulation layer comprising an inorganic material under the semiconductor layer;
a second insulation layer comprising an inorganic material over the gate electrode;
a third insulation layer comprising an organic material over the second insulation layer;
a fourth insulation layer comprising an inorganic material over the third insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a fifth insulation layer comprising an organic material overlapping with an end of the wiring layer, the fifth insulation layer having an inclined surface with continuously varying curvatures;
a sixth insulation layer comprising an inorganic material formed over an upper surface and a side surface of the fifth insulation layer, the sixth insulation layer having an opening over the wiring layer;
a light emitting element over the sixth insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a seventh insulation layer comprising an inorganic material over the light emitting element, wherein the light emitted from the light emitting material is visible through the seventh insulation layer and the anode, and wherein each of the fourth insulation layer and the sixth insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (49, 50, 51, 52, 53)
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54. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
a second gate electrode, a first insulation layer comprising an inorganic material under the first and second semiconductor layers;
a second insulation layer comprising an inorganic material over the first and second gate electrodes;
a third insulation layer comprising an organic material over the second insulation layer;
a fourth insulation layer comprising an inorganic material over the third insulation layer;
a wiring layer extending over the fourth insulation layer;
a fifth insulation layer comprising an organic material overlapping with an end of the wiring layer, the fifth insulation layer having an inclined surface with continuously varying curvatures;
a sixth insulation layer formed over the upper surface and the side surface of the fifth insulation layer, the sixth insulation layer having an opening over the wiring layer;
a light emitting element over the sixth insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a seal pattern over the sixth insulation layer, wherein the driving circuit section is formed in a peripheral region of the pixel section, and wherein each of the fourth insulation layer and the sixth insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (55, 56, 57)
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58. A light emitting device comprising:
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a pixel section over an insulating surface comprising a first thin film transistor comprising;
a first semiconductor layer;
a gate insulation film; and
a first gate electrode;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a second semiconductor layer;
a gate insulation film; and
second gate electrode, a first insulation layer comprising an inorganic material under the first and second semiconductor layers;
a second insulation layer comprising an inorganic material over the first and second gate electrodes;
a third insulation layer comprising an organic material over the second insulation layer;
a fourth insulation layer comprising an inorganic material over the third insulation layer;
a wiring layer extending over the fourth insulation layer;
a fifth insulation layer comprising an organic material overlapping with an end of the wiring layer, the fifth insulation layer having an inclined surface with continuously varying curvatures;
a sixth insulation layer comprising an inorganic material formed over the upper surface and the side surface of the fifth insulation layer, the sixth insulation layer having an opening over the wiring layer;
a light emitting element over the sixth insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer;
a seventh insulation layer over the light emitting element; and
a seal pattern over the sixth insulation layer, wherein the driving circuit section is formed in a peripheral region of the pixel section, wherein the light emitted from the light emitting material is visible through the seventh insulation layer, and wherein each of the fourth insulation layer and the sixth insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (59, 60, 61, 62, 63, 64)
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Specification