Integrated control system to control addressable remote devices

• US 6,904,327 B2
• Filed: 01/29/2003
• Issued: 06/07/2005
• Est. Priority Date: 01/29/2003
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Prasad, Raghavendra T S, Mannikkath, Premraj K, Balakrishnan, Jayashree
• Primary Examiner(s): Bahta, Kidest
• Application Number:
  US10/353,658
• Publication Number:
  US 20040148135A1
• Time in Patent Office: 860 Days
• Field of Search: 700/87, 700/88, 700/83, 700 95- 97, 700/2, 700/5, 700/19, 709/208, 709/221, 713/100, 713/2, 702/188
• US Class Current: 700/95
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

A multiplexer implemented substantially in the form of software, which enables the multiplexer to be integrated with a supervisory platform into one unit is disclosed. The multiplexer may contain a database which stores a mapping of the address of the devices to the corresponding port/channels to which the devices are connected. An emulation block implemented in software examines the address in each command/response and forwards the command/response appropriately. Due to the software implementation, some of the commands may be blocked (from being forwarded). According to another aspect, data required to generate a response may be retrieved from a controller block (instead of retrieving from the device), thereby reducing the overhead on the devices.

Claims

1. A control system providing communication between an asset management system and a plurality of addressable remote devices, wherein said plurality of addressable remote devices are used to implement a manufacturing process, each of said plurality of addressable remote device being connected by a corresponding one of a plurality of paths, said control system comprising:

a software multiplexer coupled to receive a plurality of commands for said plurality of addressable remote devices from said asset management system, said software multiplexer determining the specific one of said plurality of paths on which each command is to be forwarded, said software multiplexer forwarding each of said plurality of commands on the determined one of said plurality of paths to a corresponding one of said plurality of addressable remote devices.

2. The control system of claim 1, wherein said plurality of addressable remote devices are connected to a controller block by said plurality of paths, wherein said controller block receives signals on said plurality of paths representing the status of said addressable remote devices and implements said manufacturing process, said control system further comprising a supervisory software program arranged to operate in conjunction with said controller block.

3. The control system as claimed in claim 2, wherein said supervisory software program and said software multiplexer are integrated in a single digital processing unit.

4. The control system of claim 3, further comprising an integrated hardware component comprising said controller block, wherein said integrated hardware component is designed to receive said plurality of commands from said software multiplexer and forward said plurality of commands to said plurality of addressable remote devices using said plurality of paths.

5. The control system of claim 4, wherein said software multiplexer forwards said plurality of commands to said integrated hardware component using Control Net protocol.

6. The control system of claim 5, wherein said integrated hardware component receives a plurality of responses corresponding to said plurality of commands, and forwards said plurality of responses to said software multiplexer, said software multiplexer forwarding said plurality of responses to said asset management system.

7. The control system of claim 3, wherein said software multiplexer comprises a non-volatile memory storing a mapping of addresses of said plurality of addressable remote devices to corresponding plurality of paths.

8. The control system of claim 7, wherein said software multiplexer comprises a population block storing said mapping in said non-volatile memory when said single unit is initialized.

9. The control system of claim 3, wherein said software multiplexer determines whether the data to generate a response to a first command is available in said controller block, wherein said software multiplexer retrieves said data from said controller block if said data is available in said controller block.

10. The control system of claim 9, wherein said software multiplexer sends said response to said asset management system without accessing a corresponding device to which said first command is directed to.

11. The control system of claim 10, wherein said software multiplexer retrieves said data from said controller block using Control Net.

12. The control system of claim 3, wherein said software multiplexer receives a second command and determines whether execution of said second command changes a configuration of a second Addressable remote device to which said second command is directed, said software multiplexer blocking said second command if said second addressable remote device is operational.

13. The control system of claim 1, wherein each of said plurality of addressable remote devices comprises a Highway Addressable Remote Transducer (HART) device.

14. A computer readable medium carrying one or more sequences of instructions for causing a system to emulate a multiplexer, said multiplexer being provided between an asset management system and a plurality of addressable remote devices, wherein execution of said one or more sequences of instructions by one or more processors contained in said system causes said one or more processors to perform the actions of:

receiving a plurality of commands from said asset management system; and

forwarding each of said plurality of commands to a corresponding one of said plurality of addressable remote devices.

15. The computer readable medium of claim 14, further comprising:

storing in a non-volatile memory a mapping of addresses of said plurality of addressable remote devices to corresponding plurality of paths to which said plurality of addressable remote devices are respectively connected.

16. The computer readable medium of claim 15, wherein said storing is performed when said system is initialized.

17. The computer readable medium of claim 14, further comprising:

determining whether the data to generate a response to a first command is available in a controller block, wherein said controller block receives signals on said plurality of paths representing the status of said addressable remote devices and implements said manufacturing process; and

retrieving said data from said controller block if said data is available in said controller block.

18. The computer readable medium of claim 17, further comprising sending said response to said asset management system without accessing a corresponding addressable remote device to which said first command is directed to.

19. The computer readable medium of claim 18, wherein said software multiplexer retrieves said data from said controller block using Control Net.

20. The computer readable medium of claim 14, further comprising:

receiving a second command;

determining whether execution of said second command changes a configuration of a second Addressable remote device to which said second command is directed; and

blocking said second command if said second Addressable remote device is operational and if execution of said second command changes said configuration.

21. The computer readable medium of claim 14, wherein each of said plurality of addressable remote devices comprises a Highway Addressable Remote Transducer (HART) device.

22. A multiplexer provided between an asset management system and a plurality of Addressable remote devices, said multiplexer comprising:

an asset manager interface receiving a plurality of commands from said asset management system; and

an emulation block implemented in the form of software instructions, said emulation block receiving each of said plurality of commands and determining a specific one of said plurality of Addressable remote devices to forward the corresponding command, and forwarding the corresponding command to said specific one of said plurality of addressable remote devices.

23. The multiplexer of claim 22, further comprising:

a non-volatile memory storing a mapping of addresses of said plurality of Addressable remote devices to corresponding plurality of paths, wherein each of said plurality of paths is connected to a corresponding one of said plurality of Addressable remote devices.

24. The multiplexer of claim 23, wherein said emulation block comprises a population block which generates and stores said mapping when said multiplexer is initialized.

25. The multiplexer of claim 22, further comprising:

a command handler and flow control block determining whether the data to generate a response to a first command is available in a controller block connected to said plurality of Addressable remote devices; and

a parameter access block retrieving said data from said controller block if said data is available in said controller block.

26. The multiplexer of claim 25, wherein said command handler and flow control sends said response to said asset management system without accessing a corresponding Addressable remote device to which said first command is directed.

27. The multiplexer of claim 26, wherein said emulation block retrieves said data from said controller block using Control Net.

28. The multiplexer of claim 25, wherein said command handler and flow control block receives a second command and determines whether execution of said second command changes a configuration of a second Addressable remote device to which said second command is directed, and blocks said second command if said second addressable remote device is operational and if execution of said second command changes said configuration.

29. The multiplexer of claim 22, wherein each of said plurality of addressable remote devices comprises a Highway Addressable Remote Transducer (HART) device.