Magnetic core including magnet for magnetic bias and inductor component using the same
First Claim
1. An inductor component comprising:
- a magnetic core having at least one magnetic gap, each of which has a gap length of about 50 to 10,000 μ
m in a magnetic path;
a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap; and
a coil having at least one turn applied to the magnetic core, wherein;
the magnet for magnetic bias is a bonded magnet comprising a resin and a magnet powder dispersed in the resin and having a resistivity of 1 Ω
·
cm or more;
the magnet powder comprising a rare-earth magnet powder having an intrinsic coercive force of 5 KOe or more, a Curie point of 300°
C. or more, a maximum particle diameter of 150 μ
m or less, and an average particle diameter of 2 to 50 μ
m and coated with inorganic glass; and
the rare-earth magnet powder is selected from the group consisting of a Sm—
Co magnet powder, Nd—
Fe—
B magnet powder, and Sm—
Fe—
N magnet powder.
1 Assignment
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Accused Products
Abstract
An inductor component according to the present invention includes a magnetic core including at least one magnetic gap having a gap length of about 50 to 10,000 μm in a magnetic path, a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap, and a coil having at least one turn applied to the magnetic core. The aforementioned magnet for magnetic bias is a bonded magnet containing a resin and a magnet powder dispersed in the resin and having a resistivity of 1 Ω·cm or more. The magnet powder includes a rare-earth magnet powder having an intrinsic coercive force of 5 KOe or more, a Curie point of 300° C. or more, the maximum particle diameter of 150 μm or less, and an average particle diameter of 2.0 to 50 μm m and coated with inorganic glass, and the rare-earth magnet powder is selected from the group consisting of a Sm—Co magnet powder, Nd—Fe—B magnet powder, and Sm—Fe—N magnet powder.
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Citations
30 Claims
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1. An inductor component comprising:
-
a magnetic core having at least one magnetic gap, each of which has a gap length of about 50 to 10,000 μ
m in a magnetic path;
a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap; and
a coil having at least one turn applied to the magnetic core, wherein;
the magnet for magnetic bias is a bonded magnet comprising a resin and a magnet powder dispersed in the resin and having a resistivity of 1 Ω
·
cm or more;
the magnet powder comprising a rare-earth magnet powder having an intrinsic coercive force of 5 KOe or more, a Curie point of 300°
C. or more, a maximum particle diameter of 150 μ
m or less, and an average particle diameter of 2 to 50 μ
m and coated with inorganic glass; and
the rare-earth magnet powder is selected from the group consisting of a Sm—
Co magnet powder, Nd—
Fe—
B magnet powder, and Sm—
Fe—
N magnet powder. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An inductor component to be subjected to a solder reflow treatment, comprising:
-
a magnetic core having at least one magnetic gap each of which has a gap length of about 50 to 10,000 μ
m in a magnetic path;
a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap; and
a coil having at least one turn applied to the magnetic core, wherein;
the magnet for magnetic bias is a bonded magnet comprising a resin and a magnet powder dispersed in the resin and having a resistivity of 1 Ω
·
cm or more; and
the magnet powder comprises a Sm—
Co rare-earth magnet powder having an intrinsic coercive force of 10 KOe or more, a Curie point of 500°
C. or more, a maximum particle diameter of 150 μ
m or less, and an average particle diameter of 2.5 to 50 μ
m and coated with inorganic glass. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15)
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16. An inductor component comprising:
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a magnetic core comprising at least one magnetic gap having a gap length of about 500 μ
m or less in a magnetic path;
a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap; and
a coil having at least one turn applied to the magnetic core, wherein;
the magnet for magnetic bias is a bonded magnet comprising a resin and a magnet powder dispersed in the resin and having a resistivity of 0.1 Ω
·
cm or more and a thickness of 500 μ
m or less;
the magnet powder comprises a rare-earth magnet powder having an intrinsic coercive force of 5 KOe or more, a Curie point of 300°
C. or more, a maximum particle diameter of 150 μ
m or less, and an average particle diameter of 2.0 to 50 μ
m; and
the rare-earth magnet powder is selected from the group consisting of a Sm—
Co magnet powder, Nd—
Fe—
B magnet powder, and Sm—
Fe—
N magnet powder, and is coated with inorganic glass. - View Dependent Claims (17, 18, 19, 20, 21, 22)
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23. An inductor component to be subjected to a solder reflow treatment, comprising:
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a magnetic core having at least one magnetic gap each of which has a gap length of about 500 μ
m or less in a magnetic path;
a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap; and
a coil having at least one turn applied to the magnetic core, wherein;
the magnet for magnetic bias is a bonded magnet comprising a resin and a magnet powder dispersed in the resin and having a resistivity of 0.1 Ω
·
cm or more and a thickness of 500 μ
m or less; and
the magnet powder comprises a Sm—
Co rare-earth magnet powder having an intrinsic coercive force of 10 KOe or more, a Curie point of 500°
C. or more, a maximum particle diameter of 150 μ
m or less, and an average particle diameter of 2.5 to 50 μ
m and coated with inorganic glass. - View Dependent Claims (24, 25, 26, 27, 28, 29, 30)
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Specification