Polymer-grafted stretchable cotton
First Claim
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1. A method for making a stretchable fiber with a soft hand and good crock-fastness, color-fastness, abrasion resistance, and stain resistance, which comprises:
- contacting a cellulosic fiber with a graft initiator;
contacting the cellulosic fiber with a composition comprising;
a polymerizable silicon oil emulsion;
a urethane prepolymer emulsion; and
a second polymerizable prepolymer, wherein the composition is stable with less than 5% of the polymerizable material self-polymerizing at a temperature of between about 60°
F. and 90°
F. during storage over a period of at least 2 months; and
forming a grafted copolymer onto the cellulosic fiber substrate, said grafted copolyrner comprising at least about 10% by weight of polymerized silicon oil.
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Abstract
A solution for forming a graft substrate containing a graft initiator, a catalyst for activating the graft initiator, a polymerizable silicon softener, and at least one additional prepolymer, each of the softener and the prepolymer which includes a functional group for reaction with an activated site on the substrate for grafting thereto and water. The treated fiber exhibits excellent crockfastness, color fastness, and abrasion resistance, strength, and has a soft hand.
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Citations
34 Claims
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1. A method for making a stretchable fiber with a soft hand and good crock-fastness, color-fastness, abrasion resistance, and stain resistance, which comprises:
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contacting a cellulosic fiber with a graft initiator;
contacting the cellulosic fiber with a composition comprising;
a polymerizable silicon oil emulsion;
a urethane prepolymer emulsion; and
a second polymerizable prepolymer, wherein the composition is stable with less than 5% of the polymerizable material self-polymerizing at a temperature of between about 60°
F. and 90°
F. during storage over a period of at least 2 months; and
forming a grafted copolymer onto the cellulosic fiber substrate, said grafted copolyrner comprising at least about 10% by weight of polymerized silicon oil. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 26, 27, 28, 29)
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- 22. A cellulosic product comprising cotton having grafted thereon at least 3% by weight of copolymer formed by polymerizing polymerizable units including acrylic units, polymerizable silicone oil units, high molecular weight organosilicone units, and urethane units, wherein the product is formed into fabric, and wherein the fabric, after undergoing ten cycles of being stretched to about 1.5 times its original length for 30 seconds and relaxed, will return to between 95% to about 115% of its original size within 30 seconds.
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30. A method for making a stretchable fiber with a soft hand and good crock-fastness, color-fastness, abrasion resistance, and stain resistance, which comprises:
contacting the cellulosic fiber with a composition comprising;
a graft initiator for activating sites on a substrate having active hydrogens;
a catalyst for activating the graft initiator;
a first urethane prepolymer component which includes a functional group for reaction with an activated site on the substrate for grafting the first component thereto and for forming an active site on the first component;
a second component which includes a functional group for reacting with an activated site on the substrate or the first component and for forming an active site on the second component; and
a third component which includes a organosilicone functional group, wherein the first, second, and third components are grafted onto the cellulosic fiber contacted by the solution to form a grafted cellulosic fiber; and
the third component comprises a material which imparts increased softness and abrasion resistance to the grafted substrate while at least one other component comprises a material which imparts increased flexibility or pliability to the grafted substrate.- View Dependent Claims (31, 32, 33, 34)
Specification