Control system for regulating exciter power for a brushless synchronous generator

• US 6,909,262 B2
• Filed: 05/29/2002
• Issued: 06/21/2005
• Est. Priority Date: 11/02/2001
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Li, Mong-Hang, Vlacic, Borka, Ha, Manuel, Yao, Yuan
• Primary Examiner(s): Schuberg, Darren
• Assistant Examiner(s): Gonzalez, Julio C.
• Application Number:
  US10/157,356
• Publication Number:
  US 20030085691A1
• Time in Patent Office: 1,119 Days
• Field of Search: 322/22, 322/24, 322/25, 322/26, 322/28, 322/46, 322/58
• US Class Current: 322/28
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/105 for increasing the stability
• CPC Class Codes: H02P 9/305 controlling voltage H02P9/302 takes precedence
• CPC Class Codes: H02P 9/48 Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle H02P9/04 - H02P9/46 take precedence

Abstract

A control system regulates power to a brushless synchronous generator (BSG) (204) having a permanent magnetic generator (PMG)(210), an exciter (208) and a main generator (206) connected to a rotating shaft (212). The generator control unit (GCU) (202) includes a three phase rectifier (214), a PMG voltage regulator (222), a generator control relay (GCR)(220), a GCU power supply (216) with a backup power source (217), a field switch driver (218), a field switch (219), and a free wheeling diode (221). The BSG (204) is connected to the GCU (202) by coupling the PMG (210) of the BSG (204) to the three phase rectifier (214) of the GCU (202) and by coupling the exciter (208) of the BSG (204) to the PMG voltage regulator (222) and the field switch driver (218) of the GCU (202) and the PMG voltage regulator (222) regulates the voltage of the PMG (210).

Claims

1. A control system including a generator control unit (GCU) for controlling exciter power of a generator and modulating a generator excitation source voltage according to load and speed conditions in a brushless synchronous generator (BSG) having a permanent magnetic generator (PMG), an exciter and a main generator that are connected to a rotating shaft, the GCU comprising:

a rectifier for converting alternating current to direct current;

a voltage regulator for controlling an output voltage level based upon a power requirement of said exciter;

a field switch for maintaining a field current through an exciter stator winding under said load and speed conditions; and

a free wheeling diode for modifying exciter power in accordance with a field current component controlled by said field switch;

wherein

said BSG is connected to said GCU by coupling said PMG of said BSG to the rectifier of said GCU and by coupling said exciter of said BSG to said voltage regulator and said field switch driver of said GCU, and

said voltage regulator receives and regulates the rectified voltage of the PMG.

2. The control system of claim 1 wherein the rectifier is a three phase rectifier.

3. The control system of claim 1 wherein the voltage regulator is a PMG voltage regulator and said PMG voltage regulator further comprises a direct current (DC) to direct current (DC) converter.

4. The control system of claim 3 wherein a variable DC voltage is input into said DC to DC converter and a current signal from a constant DC voltage output line is output from said DC to DC converter and fed back through a current conditioning circuit and then input into said DC to DC converter.

5. The control system of claim 3 wherein a voltage signal from said constant DC voltage output line is output from said DC to DC converter and fed back through a voltage feedback circuit and then input into said DC to DC converter.

6. The control system of claim 3 wherein an output voltage level of the PMG voltage regulator is based on the power requirement of the generator exciter.

7. The control system of claim 3 wherein the PMG voltage regulator receives a rectified PMG voltage as input and performs voltage regulation using a switching-mode step-down DC/DC converter.

8. The control system of claim 3 wherein a rectified PMG voltage is regulated with a DC/DC converter and the DC power applied to said exciter is independent of said generator speed.

9. The control system of claim 8 wherein the DC power applied to said exciter is a constant voltage source.

10. The control system of claim 3 wherein the regulated PMG voltage is independent of generator speed.

11. The control system of claim 3 wherein the DC/DC converter is a transformer isolated DC/DC converter.

12. The control system of claim 3 wherein the DC/DC converter uses two-stage step-down conversion.

13. The control system of claim 3 wherein the DC/DC converter is a double-end converter.

14. The control system of claim 1, wherein said voltage regulator is configured to regulate the rectified PMG by maintaining the output voltage level to be substantially constant over a range of generator speeds.

15. The control system of claim 1, wherein the range of generator speeds is substantially 12000 revolutions per minute (RPM) to 24000 RPM.