Switch for water boiling appliance such as a kettle

• US 6,914,514 B2
• Filed: 05/28/2004
• Issued: 07/05/2005
• Est. Priority Date: 11/16/2001
• Status: Expired due to Fees

• Current Assignee: Kettle Solutions Limited
• Original Assignee: Kettle Solutions Limited
• Inventors: Shepherd, Martin J.
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US10/857,333
• Publication Number:
  US 20040217843A1
• Time in Patent Office: 403 Days
• Field of Search: 337/333, 337/342, 337/343, 337/354, 337/380, 337/381, 219240-242, 219385-388, 219/429, 219/435, 219/438, 219/441, 219/469, 219/471, 219/490, 219/494, 219/481, 219/507, 219/510
• US Class Current: 337/380
• CPC Class Codes: A47J 27/21075 relating to the boiling sensor or to the channels conducting the steam thereto
• CPC Class Codes: A47J 27/21108 using a bimetallic element

Abstract

A steam-responsive switch for use in an electrical water boiling appliance comprises a main body (12) from which extends a tubular portion (13) having at or near its leading end a heat responsive bimetal (16) extending across the mouth thereof which changes shape above a predetermined temperature defining a chamber behind the member and at the opposite face of the main body (12) an electrical contact pair, the bimetal (16) engaging on its rear face a slidable pushrod (20) which extends through the main body (12) in a sealed manner to act on the electrical contact pair, the tubular portion having a steam/air vent (64) at one side thereof adjacent the rear face of the bimetal (16).

Claims

1. A steam-responsive switch for use in an electrical water boiling appliance comprising a main body from which extends a tubular portion having at or near its leading end a heat responsive member extending across the mouth thereof which changes shape above a predetermined temperature defining a chamber behind the member and at the opposite face of the main body an electrical contact pair, the heat responsive member engaging on its rear face a slidable actuating member which extends through the main body in a sealed manner to act on the electrical contact pair, the tubular portion having a vent at one side thereof adjacent the rear face of the heat responsive member opening laterally into the chamber facing across the heat responsive member, for the egress of steam and for the ingress of cool air.

2. A steam-responsive switch according to claim 1 wherein the heat-responsive member is a bimetallic element of dished shape which inverts above said predetermined t temperature.

3. A steam-responsive switch according claim 2 wherein the bimetallic element has a cut-out region therein which defines a tongue-shaped portion which engages said actuating member.

4. A steam-responsive switch according to claim 3 wherein the bimetallic element is disposed such that the tongue-shaped portion extends towards said steam vent.

5. A steam-responsive switch according to claim 3 wherein the actuating member engages the tongue-shaped portion at a position spaced from the tongue end.

6. A steam-responsive switch according to claim 1 wherein said actuating member comprises a pushrod which extends through an opening in said main body and wherein a resilient bellows-type seal is provided between the pushrod and the main body to prevent steam or water from entering said opening.

7. A steam-responsive switch according to claim 6 wherein the pushrod engages a bistable over-centre lever having an actuating portion which engages the electrical contact pair.

8. A steam-responsive switch according to claim 1 wherein sealing means is provided extending circumferentially about the tubular portion close to the main body portion.

9. A steam-responsive switch according to claim 8 wherein the sealing means comprises an O-ring seal.

10. A steam-responsive switch according to claim 7 wherein a cover part is provided to fit over the main body enclosing said electrical contacts therein and having openings to allow electrical connection to said contacts and through which a portion of said lever extends, said openings being surrounded by upstanding water-shedding collars.

11. A steam-responsive switch according to claim 1 wherein the main body is of short generally cylindrical form and the tubular portion is of circular section.

12. A steam-responsive switch for a water boiling appliance comprising forwardly-facing tubular portion of circular section having a heat responsive member arranged to extend laterally across the forwardly-facing open mouth thereof and a rear portion including a main body supporting an electrical contact pair having a movable contact, a chamber being defined between the heat responsive member and the main body, a movable actuating member being provided which extends from the heat responsive member to the rear portion to act on the contact pair, the rear portion being of outer dimension slightly greater than the tubular portion with a shoulder therebetween whereby the switch has a plug-like shape for making a push-fit within a cylindrical opening or recess in an appliance.

13. A steam-responsive switch according to claim 12 wherein the rear portion further comprises a cover which fits over the main body defining said shoulder.

14. A steam-responsive switch according to claim 13 wherein the main body portion supports said contact pair on a rear face thereof, the movable actuating member extending through the main body in a sealed manner to act on the contact pair.

15. A steam-responsive switch according to claim 12 wherein the tubular portion has a vent at one side thereof adjacent the rear face of the heat responsive member opening laterally into the chamber facing across the heat responsive member, for the egress of steam and the ingress of cool air.

16. A steam-responsive switch according to claim 15 wherein the heat-responsive member is a bimetallic element of dished shape which inverts above a predetermined temperature.

17. A steam-responsive switch according to claim 16 wherein the bimetallic element has a cut-out region therein which defines a tongue-shaped portion which engages said actuating member.

18. A stream-responsive switch according to claim 17 wherein the bimetallic element is disposed such that the tongue-shaped portion extends towards said vent.

19. A steam-responsive switch according to claim 17 wherein the actuating member engages the tongue-shaped portion at a position spaced from the tongue end.

20. A steam-responsive switch according to claim 12 wherein said actuating member comprises a pushrod which extends through an opening in said main body and wherein a resilient bellows-type seal is provided between the pushrod and the main body to prevent steam or water from entering said opening.

21. A steam-responsive switch according to claim 20 wherein the pushrod engages a bistable over-center lever having an actuating portion which engages the electrical contact pair.

22. A steam-responsive switch according to claim 21 wherein the cover fits over the main body enclosing said electrical contacts therein and having opening to allow electrical connection to said contacts and through which a portion of said lever extends, which openings are surrounded by upstanding water-shedding collars.

23. A steam-responsive switch according to claim 20 wherein at the region where the bellows-type seal engages the main body, the main body is provided with a circular groove into which a tubular end of the bellow-type seal is received.

24. A steam-responsive switch according to claim 20 wherein the push rod has an enlarged head portion which the heat-responsive member abuts.

25. A steam-responsive switch according to claim 12 wherein sealing means is provided extending circumferentially about the tubular portion close to the main body.

26. A steam-responsive switch according to claim 25 wherein the sealing means comprises an O-ring seal.

27. A steam-responsive switch according to claim 12 wherein the chamber is of substantial axial extent.

28. A steam-responsive switch according to claim 12 wherein the chamber is of an axial extent about one-third of the lateral dimension of the heat responsive member.

29. A steam-responsive switch for use in an electrical water boiling appliance comprising a main body from which extends a tubular portion having at or near its leading end a heat responsive member extending across the mouth thereof which changes shape above a predetermined temperature defining a chamber behind the member and at the opposite face of the main body an electrical contact pair, the heat responsive member engaging a slidable actuating member which extends through the main body to act on the electrical contact pair, and a flexible bellows-type seal provided between the actuating member and the main body through which seal the actuating member extends.

30. A steam-responsive switch according to claim 29 wherein at the region where the bellows-type seal engages the main body, the main body is provided with a circular groove into which a tubular end of the seal is received.

31. A steam-responsive switch according to claim 29 wherein the actuating member is a push rod having an enlarged head portion which the heat-responsive member abuts.

32. A steam-responsive switch according to claim 31 wherein the pushrod engages a bistable over-centre lever having an actuating portion which engages the electrical contact pair.

33. A steam-responsive switch according to claim 29 wherein the bellows-type seal is formed of a silicone.

34. A steam-responsive switch according to claim 29 wherein the chamber is of substantial axial extent.

35. A steam-responsive switch according to claim 29 wherein the chamber is of an axial extent about one-third of the lateral dimension of the heat responsive member.

36. A steam-responsive switch according to claim 29 further comprising a cover which fits over the main body defining a shoulder between the cover and tubular portion.

37. A steam-responsive switch according to claim 29 wherein sealing means is provided extending circumferentially about the tubular portion close to the main body.

38. A steam-responsive switch according to claim 37 wherein the sealing means comprises an O-ring seal.

39. A steam-responsive switch according to claim 29 wherein the tubular portion has a vent at one side thereof adjacent the rear face of the heat responsive member opening laterally into the chamber facing across the heat responsive member, for the egress of steam and the ingress of cool air.

40. A steam-responsive switch according to claim 39 wherein the heat-responsive member is a bimetallic element of dished shape which inverts above said predetermined temperature.

41. A steam-responsive switch according to claim 40 wherein the bimetallic element has a cut-out region therein which defines a tongue-shaped portion which engages said actuating member.

42. A steam-responsive switch according to claim 41 wherein the bimetallic element is disposed such that the tongue-shaped portion extends towards said vent.

43. A steam-responsive switch according to claim 41 wherein the actuating member engages the tongue-shaped portion at a position spaced from the tongue end.