Method of treating water and wastewater with a ballasted flocculation process and a chemical precipitation process

• US 6,919,031 B2
• Filed: 11/02/2001
• Issued: 07/19/2005
• Est. Priority Date: 11/02/2000
• Status: Expired due to Term

• Current Assignee: I. Kruger Inc.
• Original Assignee: I. Kruger Inc.
• Inventors: Blumenschein, Charles D., Banerjee, Kashi
• Primary Examiner(s): Hruskoci, Peter A.
• Application Number:
  US10/001,208
• Publication Number:
  US 20020088758A1
• Time in Patent Office: 1,355 Days
• Field of Search: 210/631, 210/702, 210/711, 210/713, 210/714, 210/724, 210/725, 210/726, 210/727, 210/738, 210/787, 210/912
• US Class Current: 210/711
• CPC Class Codes: C02F 1/38 by centrifugal separation
• CPC Class Codes: C02F 1/5245 using basic salts, e.g. of aluminium and iron
• CPC Class Codes: C02F 2001/007 Processes including a sedimentation step
• CPC Class Codes: C02F 2101/20 Heavy metals or heavy metal compounds
• CPC Class Codes: C02F 2305/12 Inert solids used as ballast for improving sedimentation C02F3/1226 takes precedence
• CPC Class Codes: C02F 5/02 Softening water by precipitation of the hardness
• CPC Class Codes: Y10S 210/912 Heavy metal

Abstract

The present invention is directed to a method and apparatus for the treatment of water and wastewater. In one embodiment, a method of treating water according to the present invention includes mixing sludge and precipitant with the water to be treated, mixing ballast with the water, and separating the water into treated water and sludge. Some or all of the separated sludge may be recycled for mixing with the precipitant and water to be treated.

Claims

1. A method of treating water or wastewater with both a ballasted flocculation process and a chemical precipitation process for removing suspended solids and contaminants, comprising:

a. directing water or wastewater having suspended solids and contaminants into a treatment area;

b. mixing insoluble granular ballast material with the water or wastewater to form a mixture;

c. subjecting the mixture to mixing and maintaining the insoluble granular material in suspension, and flocculating and aggregating the suspended solids and contaminants around the granular material;

d. transferring the mixture and granular material to a sedimentation tank;

e. settling the insoluble granular material in the sedimentation tank to form settled sludge and separating clarified effluent from the settled sludge;

f. transferring the settled sludge from the sedimentation tank and separating the sludge from the granular material;

g. recycling the separated granular material and mixing the separated granular material with the water or wastewater;

h. mixing the separated sludge with an alkaline reagent to form an alkaline treated sludge and mixing the alkaline treated sludge with the water or wastewater;

i. chemically precipitating contaminants from the water or wastewater as a result of the alkaline treated sludge being mixed with the water or wastewater;

j. directing the water or wastewater treated with the alkaline treated sludge to the treatment area; and

k. wherein suspended solids and contaminants are removed from the water or wastewater through both ballasted flocculation and chemical precipitation.

2. The method of claim 1 wherein the alkaline treated sludge is mixed with the water or wastewater prior to insoluble granular material being mixed with the water or wastewater.

3. The method of claim 1 wherein a coagulant is mixed with the granular material, and water or wastewater to form the mixture.

4. The method of claim 1 including mixing the alkaline reagent with the separated sludge in a first mixing tank and thereafter mixing the alkaline treated sludge with the water or wastewater in a second mixing tank.

5. The method of claim 1 wherein the water or wastewater is acidic and includes dissolved metals, and wherein the method entails precipitating at least some dissolved metals from the water or wastewater as a result of mixing the alkaline treated sludge with the water or wastewater.

6. The method of claim 1 wherein the alkaline reagent is selected from the group consisting of calcium hydroxide, magnesium hydroxide, sodium hydroxide, sodium carbonate, and mixtures thereof.

7. The method of claim 1 wherein the insoluble granular material is sand.

8. The method of claim 1 wherein the treatment area comprises a first mixing tank, a second tank and the sedimentation tank.

9. The method of claim 8 including mixing the water or wastewater with the alkaline treated sludge in a mixing tank upstream from the first mixing tank, second tank and sedimentation tank.

10. The method of claim 9 including mixing the separated sludge with the alkaline reagent in a sludge-alkaline reagent mixing tank prior to the separated sludge and alkaline reagent being mixed with the water or wastewater.

11. A method of softening water by utilizing both a ballasted flocculation process and a chemical precipitation process, comprising:

a. directing the water to be treated to a treatment area;

b. mixing insoluble granular ballast material with the water to form a mixture;

c. subjecting the mixture to mixing and maintaining the insoluble granular material in suspension, and flocculating and aggregating suspended solids and contaminants around the granular material;

d. transferring the mixture including the granular material to a sedimentation tank;

e. settling the granular material in the sedimentation tank to form settled sludge and separating clarified effluent from the settled sludge;

f. transferring the settled sludge from the sedimentation tank and separating the sludge from the granular material;

g. recycling the separated granular material and mixing the separated granular material with the water or wastewater that forms the mixture;

h. mixing the separated sludge with lime or soda ash to form a treated sludge mixture;

i. mixing the treated sludge with the water to be treated and wherein the water to be treated includes calcium and/or magnesium;

j. chemically precipitating the calcium or magnesium wherein in the case of calcium, the calcium is precipitated as calcium carbonate and in the case of magnesium, the magnesium is precipitated as magnesium hydroxide;

k. wherein suspended solids and magnesium or calcium are removed from the water through ballasted flocculation and chemical precipitation.

12. The method of claim 11 wherein the lime or soda ash treated sludge is mixed with the water prior to the water entering the treatment area.

13. The method of claim 11 wherein a coagulant is also mixed with the, granular material and water to form the mixture.

14. The method of claim 11 including mixing the lime or soda ash with the separated sludge in a first mixing tank and thereafter mixing the sludge treated with lime or soda ash with the water in a second mixing tank.

15. The method of claim 11 wherein the water is acidic and includes dissolved metals, and wherein the method entails precipitating at least some dissolved metals from the water as a result of mixing the lime or soda ash treated sludge with the water.

16. The method of claim 11 wherein the lime or soda ash treated sludge is mixed with the water prior to the water entering the treatment area.

17. The method of claim 16 wherein at least some calcium or magnesium is precipitated prior to the water entering the treatment area.