High voltage plants with electric motors

• US 6,919,664 B2
• Filed: 05/27/1997
• Issued: 07/19/2005
• Est. Priority Date: 05/29/1996
• Status: Expired due to Fees

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Brandt, Lennart, Leijon, Mats, Gertmar, Lars
• Primary Examiner(s): MULLINS, BURTON S
• Application Number:
  US08/952,995
• Publication Number:
  US 20020047413A1
• Time in Patent Office: 2,975 Days
• Field of Search: 174DIG 13- 33, 174/120.SC, 174/127, 310/179, 310/180, 310/196, 310/198, 310/43, 310/45, 310/215
• US Class Current: 310/196
• CPC Class Codes: H01F 2027/2833 using coaxial cable as wire
• CPC Class Codes: H01F 2027/329 Insulation with semiconducting layer, e.g. to reduce corona effect
• CPC Class Codes: H01F 2029/143 with control winding for generating magnetic bias
• CPC Class Codes: H01F 27/288 Shielding
• CPC Class Codes: H01F 27/323 Insulation between winding turns, between winding layers
• CPC Class Codes: H01F 27/34 Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
• CPC Class Codes: H01F 29/14 with variable magnetic bias amplitude modulation by means of variable impedance element H03C1/08 ; magnetic amplifiers H03F; circuits for automatic telephonic communication H04M3/00
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H02H 3/025 Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 11/05 Rectifiers associated with casings, enclosures or brackets
• CPC Class Codes: H02K 15/00 Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: H02K 3/14 with transposed conductors, e.g. twisted conductors
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/40 for high voltage, e.g. affording protection against corona discharges
• CPC Class Codes: H02K 3/48 in slots
• CPC Class Codes: Y10S 174/13 High voltage cable, e.g. above 10kv, corona prevention
• CPC Class Codes: Y10S 174/14 : having a particular cable application, e.g. winding
• CPC Class Codes: Y10S 174/15 : in a power generation system, e.g. prime-mover dynamo, generator system
• CPC Class Codes: Y10S 174/17 : in an electric power conversion, regulation, or protection system
• CPC Class Codes: Y10S 174/19 : in a dynamo-electric machine
• CPC Class Codes: Y10S 174/20 : Stator
• CPC Class Codes: Y10S 174/22 : Winding per se
• CPC Class Codes: Y10S 174/24 : in an inductive device, e.g. reactor, electromagnet
• CPC Class Codes: Y10S 174/25 : Transformer
• CPC Class Codes: Y10S 174/26 : having a plural-layer insulation system
• CPC Class Codes: Y10S 174/28 : Plural semiconductive layers
• CPC Class Codes: Y10S 174/29 : having a semiconductive layer

Abstract

In a plant comprising one or more electric machines constructed with insulated conductors and connected for heavy current via insulated conductors, the magnetic circuit in at least one of these electric machines is connected directly to a high supply voltage of 20-800 kV, preferably higher than 36 kV. The insulation of the electric machine is built up of a cable (6) placed in its winding and comprising one or more current-carrying conductors (31) with a number of strands (36) surrounded by outer and inner semiconducting layers (34, 32) and intermediate insulating layers (33). The conductors (31) may be group-wise connected in parallel and semiconducting layers are therefore not required around every conductor in the group. If the conductors (31) are connected in series with each other within the group a part insulation (35) is required which will withstand a few kV, whereas connection of the conductors (31) to every phase requires a strong part insulation (35) which will withstand the phase voltage of the high-voltage supply network.

Claims

1. An electric plant for high voltage including one or more motors, each comprising at least one flexible winding, wherein the winding of at least one of the electric motors forms at least one complete uninterrupted turn, said wincing comprising an electrical conductor including a plurality of insulated conductive elements and at least one uninsulated conductive element;

and an electric field confining insulation system including an inner semiconducting layer, surrounding and being in electrical contact with the at least one uninsulated conductive element;

a solid insulation layer surrounding the inner layer and an outer semiconducting layer surrounding the insulation layer, each semiconducting layer forming an equipotential surface around the conductor.

2. A plant as claimed in claim 1, wherein at least one motor has one or more connection voltages.

3. A plant as claimed in claim 1, wherein at least one of the semiconducting layers has substantially the same coefficient of thermal expansion as the solid insulation.

4. A plant as claimed in claim 1, wherein transformation of substantial power takes place in the same electric motor.

5. A plant as claimed in claim 1, wherein the inner semiconducting layer is at substantially the same potential as the conductor.

6. A plant as claimed in claim 1, wherein said outer semiconducting layer is connected to a predefined potential.

7. A plant as claimed in claim 6, wherein the predefined potential is earth potential.

8. A plant as claimed in claim 1, wherein at least two of said layers have substantially the same coefficient of thermal expansion.

9. A plant as claimed in claim 1, wherein the motor has a stator and said stator is cooled at earth potential by means of a flow of at least one of gas and liquid.

10. A plant as claimed in claim 1, wherein the cable has a conductor area of about 40 and about 3000 mm² and have an outer cable diameter of about 10 and about 250 mm.

11. A plant as claimed in claim 1, further comprising an electrostatic machine for series connection to the motor for limiting at least one of start current and fault current for the rotating electric motor.

12. A plant as claimed in claim 1, including an impedance and wherein at least one motor has a neutral point earthed via said impedance.

13. A plant as claimed in claim 1, wherein at least one motor has a neutral point directly connected to earth.

14. A plant as claimed in claim 1, wherein at least one motor is operative to produce reactive power with relatively large overload capacity.

15. A plant as claimed in claim 1, wherein at least one motor is connectable to a distribution network or transmission network via coupling elements and without any step-down transforming of the voltage level.

16. A plant as claimed in claim 1, wherein at least one motor is connectable to a distribution network or transmission network having a supply voltage in excess of 36 kV.

17. A plant as claimed in claim 1, wherein the winding of at least one motor is adapted for self-regulating field control free of auxiliary means for control of the field.

18. A plant as claimed in claim 1, wherein at least one motor includes a stator winding divided into two parts in order to achieve partial winding start.

19. A plant as claimed in claim 1, wherein at least one motor has one or more connection voltages.

20. The plant of claim 1, wherein at least one motor is operable free of partial discharge and field control.

21. A plant for high voltage electric including a motor including at least one flexible winding, wherein said winding comprises a cable including as least one current-carrying conductor and a magnetically permeable, electric field confining cover surrounding the conductor including an inner layer of semiconducting material surrounding the conductor, a solid insulating layer surrounding the inner layer, and an outer layer of semiconducting material surrounding the insulating layer, the conductor including a plurality of insulated conductive elements and at least one uninsulated conductive element in contact with the inner layer, said cable forming at least one uninterrupted turn in the corresponding winding of said machine.

22. The plant of claim 21, wherein the outer layer has a conductivity sufficient to establish an equipotential surface around the conductor.

23. The plant of claim 21, wherein the inner layer, the solid insulating layer and the outer layer are substantially free of cracks.

24. The plant of claim 21, wherein the layers of the cover have substantially the same temperature coefficient of expansion.

25. The plant of claim 21, wherein the machine is operable at 100% overload for two hours.

26. The plant of claim 21, wherein motor has coil end regions without an electric field outside of the cable, such that the cable is operable free of sensible end winding loss.

27. The plant of claim 21, wherein the winding comprises multiple uninterrupted turns.

28. The plant of claim 21, wherein the cable comprises a transmission line.

29. The plant of claim 21 being operable above 36 kV.

30. An electric plant for high voltage including at least one motor comprising at least on flexible winding in the form of at least one uninterrupted turn, the winding including an electrical conductor including a plurality of insulated conductive elements and at least one uninsulated conductive element, a magnetically permeable electric field confining insulating covering the conductor including an inner semiconducting layer surrounding and being in electrical contact with the at least one uninsulated conductive element;

a solid insulation surrounding the inner layer and an outermost semiconducting layer surrounding the insulating layer, each semiconducting layer forming an equipotential surface around the conductor.

31. An electric plant for high voltage including at least one motor comprising at least one flexible winding, including an electrical conductor including a plurality of uninsulated conductive elements and at least one uninsulated conductive element, said conductor forming at least one complete turn of the winding, an electric field confining insulating covering surrounding the conductor including an inner semiconducting layer in electrical contact with the at least one uninsulated conductive element;

a solid insulation surrounding the inner layer, and an outermost semiconducting layer surrounding the insulation layer, each semiconducting layer forming an equipotential surface around the conductor.