Device for and method for detecting a relative movement between two machine parts which are movable relative to one another

• US 6,920,699 B2
• Filed: 01/13/2004
• Issued: 07/26/2005
• Est. Priority Date: 01/13/2003
• Status: Expired due to Fees

• Current Assignee: Rexroth Star GmbH (Robert Bosch GmbH)
• Original Assignee: Rexroth Star GmbH (Robert Bosch GmbH)
• Inventors: Schuler, Stefan, Reusing, Guenter
• Primary Examiner(s): Fulton, Christopher W.
• Assistant Examiner(s): Guadalupe, Yaritza
• Application Number:
  US10/756,524
• Publication Number:
  US 20040163270A1
• Time in Patent Office: 560 Days
• Field of Search: 33706-708, 33/1.M, 33/1.N, 33/1.L, 33/1.PT, 33762-763
• US Class Current: 33/706
• CPC Class Codes: G01D 5/2448 Correction of gain, threshold, offset or phase control
• CPC Class Codes: G01D 5/2451 Incremental encoders G01D5/2454 takes precedence
• CPC Class Codes: G01D 5/34753 Carriages; Driving or coupling means

Abstract

A device for detecting a relative movement between two machine parts movable relative to one another has a plurality of marking rulers arranged on one of the machine parts one after the other in direction of the relative movement of the machine parts and having increment markings for detecting a distance of a relative movement of the both machine parts, two sensors for sensing of the marking rulers and arranged on the other of the machine parts at the predetermined distance in the direction of relative movement of the machine parts, the sensors sensing the increment markings and each providing a sensing signal; the marking rulers being arranged so that distances between two neighboring ones of the marking rulers being smaller than the predetermined distance between the sensors, an evaluating unit operative for determining an absolute position of the corresponding sensor between two successive increment markings based on a phase position of the sensing signal of the sensors.

Claims

1. A device for detecting a relative movement between two machine parts which are movable relative to one another, comprising a plurality of marking lines adapted to be arranged on one of the machine parts one after the other in a direction of the relative movement of the machine parts, said marking lines having increment markings for detecting a distance of a relative movement of the both machine parts;

two sensors provided for sensing of the marking lines and adapted to be arranged on the other of the machine parts at a predetermined distance in the direction of relative movement of the machine parts, said sensors sensing said increment markings and each providing a sensing signal, said marking lines being arranged so that distances between two neighboring ones of said marking lines being smaller than said predetermined distance between said sensors; and

an evaluating unit operative for determining an absolute position of the corresponding sensor between two successive increment markings based on a phase position of the sensing signal of the sensors, wherein a preceding one of the sensors is considered in the direction of relative movement and is configured to detect a transition signal comprised in said sensing signal and indicative of a transition from one of the marking rulers to another marking ruler, so that said evaluating unit detects a phase deviation between a sensing signal of the subsequent one of the sensors located in a region of one of the marking rulers and the sensing signal of the preceding one of the sensors located in the region of the other marking ruler, and also taking into consideration a phase correction determined on the basis of the phase deviation when the subsequent sensor is located in the region of the other marking ruler, during the detecting of the relative movement of the both machine parts.

2. A device as defined in claim 1, wherein said marking lines further have reference markings for detecting an absolute relative position of the both machine parts.

3. A device as defined in claim 1, wherein said marking lines each have at least one line end marking for detecting an associated longitudinal end of the corresponding one of said marking lines.

4. A device as defined in claim 1, wherein one of said machine parts is a guide rail or a part connected with the guide rail of a linear guide device, while the other machine of said machine parts is a guide unit or a part connected with the guide unit of the linear guide device and displaceably guided on the guide rail in a longitudinal direction.

5. A device for detecting a relative movement between two machine parts which are movable relative to one another, comprising a plurality of marking lines adapjed to be arranged on one of the machine parts one after the other in a direction of the relative movement of the machine parts, said marking lines having increment markings for detecting a distance of a relative movement of the both machine parts;

two sensors provided for sensing of the marking lines and adapted to be arranged on the other of the machine parts at a predetermined distance in the direction of relative movement of the machine parts, said sensors sensing said increment markings and each providing a sensing signal, said marking lines being arranged so that distances between two neighboring ones of said marking lines being smaller than said predetermined distance between said sensors; and

an evaluating unit operative for determining an absolute position of the corresponding sensor between two successive increment markings based on a phase position of the sensing signal of the sensors, wherein one of said machine parts is a guide rail or a part firmly connected with the guide rail of a linear guide device, while the other machine of said machine parts is a guide unit or a part firmly connected with the guide unit of the linear guide device and displaceably guided on the guide rail in a longitudinal direction (L), wherein both said sensors are arranged on different guide cars when said guiding unit is composed of a plurality of said guide cars.

6. A method for detecting a relative movement of two machine parts which are movable relative to one another, comprising the steps of providing a plurality of marking lines on one of the machine parts so that the marking lines are arranged one after the other in a direction of movement of the machine parts;

providing the marking lines with increment markings for detecting a distance of a relative movement of the both machine parts;

providing two sensors for detecting the marking lines which sensors are arranged on the other of the machine parts and spaced from one another in the direction of relative movement at a predetermined distance of one another to sense the increment markings and to produce corresponding sensing signal;

selecting distances between two successive marking lines smaller than the predetermined distance between the sensors;

using an evaluating unit for determining an absolute position of the corresponding sensor between two successive increment markings based on a phase position of the sensing signal of the sensors;

detecting by a preceding one of the sensors as considered in the direction of relative movement a transition from one of the marking lines to another marking line, detecting a phase deviation between a sensing signal of the subsequent one of the sensors located in a region of one of the marking lines and the sensing signal of the preceding one of the sensors located in the region of the other marking line; and

taking into consideration a phase correction determined on the basis of the phase deviation when the subsequent sensor is located in the region of the other marking line, during the detecting of the relative movement of the both machine parts.

7. A method as defined in claim 6;

and further comprising performing an initialization travel for determining an absolute position of the reference markings of all marking lines with respect to a reference marking line.

8. A method as defined in claim 6;

and further comprising when the phase correction determined during a relative movement of the machine parts in one direction deviate from a phase correction determined during a relative movement in the opposite direction, bringing back this deviation in a course of a further relative movement gradually to zero.