Constant velocity turbine and stator assemblies

• US 6,921,030 B2
• Filed: 11/21/2002
• Issued: 07/26/2005
• Est. Priority Date: 02/14/2002
• Status: Expired due to Term

• Current Assignee: Toro Company (Toro)
• Original Assignee: Toro Company (Toro)
• Inventors: Renquist, Steven C.
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): HOGAN, JAMES SEAN
• Application Number:
  US10/302,548
• Publication Number:
  US 20030150935A1
• Time in Patent Office: 978 Days
• Field of Search: 137/119.07, 137/511, 239/214.13, 239/252, 239/256, 239/222.15, 239/240, 239/380, 239/389, 239/214.03, 251/264, 210/136
• US Class Current: 239/380
• CPC Class Codes: B05B 15/74 driven by the discharged fluid
• CPC Class Codes: B05B 3/003 with braking means, e.g. friction rings designed to provide a substantially constant revolution speed
• CPC Class Codes: B05B 3/0422 with rotating outlet elements
• CPC Class Codes: Y10T 137/269 Flow sensing turbine
• CPC Class Codes: Y10T 137/7837 Direct response valves [i.e., check valve type]

Abstract

A rotary sprinkler system for both above-the ground and pop-up rotary sprinkler systems that controls the rate of nozzle rotation is disclosed. To maintain a relatively constant and controlled nozzle rotation, one or more chamfered spokes are included on the turbine of the sprinkler system. This turbine configuration together with a stator assembly that regulates fluid flow to the turbine control nozzle rotation despite variations in fluid flow. In particular, the chamfered spokes counteract the spin of the turbine in direct relation to the amount of water that bypasses the driving blades of the turbine.

Claims

1. A device for controlling nozzle rotation in a sprinkler comprising:

a nozzle driving assembly in rotary driving connection with a sprinkler nozzle according to fluid flow from a fluid source through said nozzle driving assembly to said sprinkler nozzle;

said nozzle driving assembly having a stator member, a turbine wheel, and a valve disc member, said valve disc member being disposed between said stator member and said turbine wheel;

said turbine wheel including a plurality of vanes disposed on an external circumference of said turbine wheel, said vanes positioned to receive fluid flow and thereby exert a force for inducing rotational movement to said turbine wheel; and

,

said turbine wheel further including at least one spoke extending from a hub to a circumference of said turbine wheel;

said spoke being configured to receive fluid flow so as to counteract at least a portion of said force and thereby limit a speed of rotational movement of said turbine wheel.

2. The device of claim 1, wherein said vanes are angled to generate a greatest amount of rotational movement to said turbine wheel in response to fluid flow.

3. The device of claim 1, wherein said spoke includes a first side surface, a top surface, a bottom surface and a second side surface.

4. The device of claim 3, wherein at least a portion of said first side surface is chamfered.

5. The device of claim 3, wherein at least a portion of said first side surface is chamfered at an angle approximately fifty-degrees relative to a longitudinal axis of said device.

6. The device of claim 3, wherein said first side surface and said vanes are angled approximately opposite to one another.

7. The device of claim 6, wherein said angle of said first side surface is greater than said angle of said vanes.

8. The device of claim 1 further comprising a second valve disc disposed between said valve disc and said stator member.

9. The device of claim 1, wherein said valve disc is a substantially solid, disc-shaped member.

10. The device of claim 1, wherein said valve disc includes one or more openings to accommodate fluid flow therethrough.

28. The device of claim 1 further comprising a second disc-shaped member disposed between said disc-shaped member and said cup-shaped member.

11. A method for controlling nozzle rotation in a sprinkler comprising:

providing a sprinkler having a nozzle driving assembly in rotary connection with a sprinkler nozzle, said nozzle driving assembly having a stator member, a turbine wheel and a valve disc, said valve disc member being disposed between said stator member and said turbine wheel;

directing a fluid flow through said stator member toward a periphery of said turbine wheel such that a first force is created to induce rotational movement of said turbine wheel; and

,

directing a portion of said fluid flow through said stator member toward an inner region of said turbine wheel such that a second force is created to counteract at least a portion of said first force and thereby limit a speed of rotational movement of said turbine wheel.

12. The method of claim 11, wherein said directing a portion of said fluid flow toward an inner region of said turbine wheel is in response to increased fluid flow through said sprinkler.

13. The method of claim 11 further comprising bypassing a portion of a fluid flow through openings along a wall of said stator to openings along a base of said stator.

14. The method of claim 13, wherein said bypassing a portion of fluid flow through said stator is accomplished using at least said valve disc.

15. The method of claim 11 further comprising bypassing a portion of a fluid flow through openings along a wall of said stator to openings along a base of said stator and formed within said valve disc.

16. The method of claim 11, wherein directing a portion of said fluid flow through said stator member decreases friction loss of a total fluid that bypasses said periphery of said turbine wheel.

17. The method of claim 11, wherein directing a portion of said fluid flow through said stator member decreases a pressure differential across said stator member and said turbine wheel.

18. The method of claim 11, wherein directing a portion of said fluid flow through said stator member increases a pressure at said nozzle.

19. The method of claim 11 further comprising maintaining a substantially constant rate nozzle rotation so that a consistent and predictable watering pattern and volume are produced.

20. The method of claim 19 further comprising maximizing a throw radius of said fluid flow while maintaining a substantially constant rate of nozzle rotation.

21. A device for maintaining constant nozzle rotation in a sprinkler system comprising:

a wheel shaped device comprising;

a plurality of vanes located on a perimeter of said wheel shaped device, wherein fluid flow against said vanes causes rotation of said device,

one or more chamfered spokes extending radially from a central mount to said perimeter of said device, wherein fluid flow against said chamfered spokes counteracts rotation of said device relative to an amount of fluid flow against said chamfered spokes;

a cup-shaped member including a first plurality of openings for fluid flow therethrough in alignment with said vanes of said wheel-shaped device, and a second plurality of openings for fluid flow therethrough in alignment with said chamfered spokes of said wheel shaped device; and

a disc-shaped member located between said cup-shaped member and said wheel-shaped device, said disc-shaped member configured to bypass fluid through said second plurality of openings in response to increased fluid flow.

22. The device of claim 21, wherein said vanes are angled to generate a greatest amount of rotational movement to said wheel shaped device in response to fluid flow.

23. The device of claim 21, wherein said spoke includes a first side surface, a top surface, a bottom surface and a second side surface.

24. The device of claim 23, wherein at least a portion of said first side surface is chamfered.

25. The device of claim 23, wherein at least a portion of said first side surface is chamfered at an angle approximately fifty-degrees relative to a longitudinal axis of said device.

26. The device of claim 23, wherein said first side surface and said vanes are angled approximately opposite to one another.

27. The device of claim 26, wherein said angle of said first side surface is greater than said angle of said vanes.

29. The device of claim 21, wherein said disc-shaped member is substantially solid.

30. The device of claim 21, wherein said disc-shaped member includes one or more openings to accommodate fluid flow therethrough.