Bumper airbag and system

• US 6,923,483 B2
• Filed: 01/10/2002
• Issued: 08/02/2005
• Est. Priority Date: 01/11/2001
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Universal Propulsion Company Incorporated (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: McClenathan, Robert V., Baker, Jeffrey A., Prasad, Priyaranjan, Barbat, Saeed David, Vecchio, Michael T., Curry, Paul G., Pack, Wesley, Hailstone, Steve
• Primary Examiner(s): Coletta, Lon L.
• Application Number:
  US10/250,602
• Publication Number:
  US 20050087998A1
• Time in Patent Office: 1,300 Days
• Field of Search: 293/1, 293/2, 293/107, 293/110, 293/118, 293/119, 180/271, 180/274, 342/72
• US Class Current: 293/107
• CPC Class Codes: B60R 19/205 inflatable in the direction of an obstacle upon impending impact, e.g. using air bags
• CPC Class Codes: B60R 2021/23107 the bag being integrated in a multi-bag system
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/239 characterised by their venting means
• CPC Class Codes: B60R 21/276 with means to vent the inflation fluid source, e.g. in case of overpressure B60R21/30 takes precedence; venting means on inflatable member walls B60R21/239
• CPC Class Codes: B61F 19/04 Bumpers or like collision guards

Abstract

An airbag (10) for mounting in the bumper (18) of a motor vehicle (12) is provided. The airbag can have an up-side-down “L” shape or a cylindrical shape. Further, multiple bags can be combined within one system. The airbag is configured to cover substantially the width of the vehicle upon deployment and also provide protection to the occupant of a struck vehicle (36) in the event the occupant is partially expelled from the struck vehicle in the direction of the bag. The airbag is combined with an inflation (23), collision sensor (34) and an electronic control unit (38) to form the airbag system.

Claims

1. A bumper airbag system comprising:

a housing disposed in the bumper of a vehicle and having a frangible door;

a sensor for determining a pending collision between the first vehicle and another object and generating a signal thereof;

at least one inflator for dispensing inflation fluid in response to the signal; and

an airbag stored in the housing in a folded condition, the airbag operatively connected to the inflator, whereby upon the firing of the inflator, the airbag inflates opening the frangible door and expanding out from and over the bumper to cover a substantial portion of the width of the vehicle.

2. The bumper airbag system of claim 1 further comprising an electronic control unit for processing the signal from the sensor and generating the signal to the inflator.

3. The bumper airbag system of claim 1 wherein upon inflation the bumper airbag has an up-side-down “

L”

shape defined a base portion extending away from the bumper and an arm portion extending downward from the base portion.

4. The bumper airbag system of claim 3 wherein the arm portion has a plurality of tubular members.

5. The bumper airbag system of claim 1 wherein the bumper airbag is fabricated from a woven polyester laminated material to provide a non-porous enclosure.

6. The bumper airbag system of claim 5 wherein the bumper airbag further comprises a nonabrasive, puncture resistant coating on its outer surface.

7. The bumper airbag system of claim 1 further comprising at least one pressure relief device.

8. The bumper airbag system of claim 7 wherein the pressure relief device is at least one hole in the airbag.

9. The bumper airbag system of claim 7 wherein the pressure relief device is a valve mounted in the housing.

10. The bumper airbag system of claim 1 further comprising a burst disk disposed between the inflator and the airbag.

11. The bumper airbag system of claim 1 wherein upon inflation the airbag takes on a cylindrical shape.

12. The bumper airbag system of claim 11 wherein the airbag further comprises a throat member having at least one hole for the inflating gas from the inflator to pass into the interior of the airbag.

13. The bumper airbag system of claim 12 wherein the throat member is attached at one end to the housing.

14. The bumper airbag system of claim 1 wherein the airbag upon inflation is comprised of a plurality of cylindrically shaped bags.

15. The bumper airbag system of claim 14 wherein each of the plurality of cylindrically shaped bags are secured together in such a manner that two of the bags cover the grille of the vehicle and another bag is disposed beyond the other two bags and away from the grille.

16. The bumper airbag system of claim 15 wherein the bags are secured by tethers.

17. The bumper airbag system of claim 14 wherein each of the bags abuts the others.

18. The bumper airbag system of claim 14 further comprising fluid communication ports between the bags.

19. A bumper airbag comprising:

a first rectangular panel of fabric having four edges, the panel being rolled and two edges being attached to form a cylinder;

a second rectangular panel of fabric substantially smaller than the first panel and sewn to the outer surface of the first panel near one of the edges;

at least one hole extending through both panels; and

a throat member attached to the first panel and encompassing the second panel.

20. The bumper airbag of claim 19 wherein the throat member has a flange at one end for attaching to a curved surface of the first rectangular panel and opening at its other end for receiving inflating gas.

21. The bumper airbag of claim 20 further comprising at least one support tether secured to inside of the throat member.

22. The bumper airbag of claim 19 wherein having a plurality of holes extending through the two panels and a reinforcing member disposed between adjacent holes.

23. The bumper airbag of claim 19 further comprising a circular end cap attached at the open ends of the first rectangular panel.

24. The bumper airbag of claim 23 wherein each circular end cap has a vent hole.