Nebulizer apparatus and method

• US 6,929,003 B2
• Filed: 03/19/2002
• Issued: 08/16/2005
• Est. Priority Date: 03/20/2001
• Status: Active Grant

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Goodwin, Evan, Blacker, Rick
• Primary Examiner(s): Dawson, Glenn K.
• Application Number:
  US10/101,554
• Publication Number:
  US 20020157663A1
• Time in Patent Office: 1,246 Days
• Field of Search: 12820014-20024, 128/203.12, 128/203.21, 12820323-20325, 128/204.14, 128/204.18, 12820714-20718, 128/203.15, 128/203.16, 128/204.23, 128/205.24, 604/19, 604/58, 604/94.01
• US Class Current: 128/203.12
• CPC Class Codes: A61M 11/00 Sprayers or atomisers specially adapted for therapeutic purposes in general B05B; aerosol containers B65D83/14
• CPC Class Codes: A61M 11/007 Syringe-type or piston-type sprayers or atomisers
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 16/122 with dilution
• CPC Class Codes: A61M 16/14 by mixing different fluids, one of them being in a liquid phase
• CPC Class Codes: B05B 7/0012 Apparatus for achieving spraying before discharge from the apparatus
• CPC Class Codes: B05B 7/2435 the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer includes a fixed diverter and a movable fluid orifice or fluid pathway connected with an actuator for responding to an inhalation or a manual actuation and beginning the nebulization process. Also provided is a method of providing nebulization including the steps of moving a fluid orifice or fluid pathway connected to an actuator so that the fluid orifice or fluid pathway reaches a nebulizing position during inhalation.

Claims

1. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet in communication with the chamber;

a diverter positioned in the chamber in a fixed position relative to the pressurized gas inlet;

an actuator piston connected with a pressurized gas inlet cover defining a portion of the fluid orifice and positioned in the housing, the actuator piston responsive to an initial period of inhalation through the air outlet to adjust the fluid orifice to a nebulizing position

wherein at least one portion of the fluid orifice is adjustable, in response to a patient'"'"'s breathing, between the nebulizing position and a non-nebulizing position.

2. The apparatus of claim 1 further comprising a relief piston located in the housing, the relief piston movable separately from the actuator piston and responsive to additional negative pressure in the chamber, after an initial period of inhalation, to allow increased air flow from the air inlet into the chamber, whereby the effort necessary for a patient inhaling through the air outlet is reduced.

3. The apparatus of claim 1, wherein the fluid orifice comprises an opening defined by an outer diameter of the pressurized gas inlet and an inner diameter of an end of the pressurized gas inlet cover.

4. The apparatus claim 3, wherein the pressurized gas inlet comprises a cone-shaped nozzle and the pressurized gas inlet cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.

5. The apparatus of claim 1, wherein the at least one portion of the fluid orifice comprises an entire fluid orifice.

6. The apparatus of claim 1, wherein the fluid orifice is in communication with a fluid reservoir positioned inside the nebulizer.

7. A breath actuated nebulizer for providing an aerosol to an inhaling patient, the nebulizer comprising:

a housing having an air inlet and a chamber for holding the aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet located in the chamber;

a fluid orifice located in the chamber adjacent the pressurized gas inlet, the fluid orifice in communication with a fluid pathway, wherein the fluid orifice comprises an opening defined by an outer diameter of the pressurized gas inlet and an inner diameter of an end of a pressurized gas inlet cover;

an actuator piston movably positioned adjacent the air inlet and connected with the at least a portion of the pressurized gas inlet cover, wherein the actuator piston and the at least a portion of the pressurized gas inlet cover are movable in response to inhalation at the air outlet; and

wherein at least a portion of the fluid pathway is adjustable in response to a patient'"'"'s breathing between a nebulizing position, wherein a flow of fluid from a fluid reservoir to the fluid orifice is uninterrupted, and a non-nebulizing position wherein the flow of fluid from the fluid reservoir to the fluid orifice is interrupted.

8. The apparatus of claim 7, wherein the air inlet is configured to receive a supply of air from an air supply system.

9. The apparatus of claim 7, wherein the air inlet is configured to receive ambient air from outside the chamber.

10. The apparatus of claim 7, wherein the fluid pathway comprises at least one channel defined by a recessed longitudinal groove in at least one of the outer diameter of the pressurized gas inlet and the inner diameter of the pressurized gas inlet cover.

11. The apparatus of claim 7, wherein the pressurized gas inlet comprises a nozzle and the pressurized gas inlet cover comprises a nozzle cover coaxially positioned around the nozzle, wherein at least a portion of the nozzle cover is movable with respect to the nozzle.

12. The apparatus of claim 7 further comprising a relief piston positioned adjacent the actuator piston and independently movable with respect to the actuator piston in response to a continued inhalation to uncover additional openings in the nebulizer and thereby reduce inhalation effort.

13. The apparatus of claim 7 further comprising a diverter positioned in the chamber to divert a flow of gas from the pressurized gas inlet.

14. The apparatus of claim 13, wherein the diverter is stationary.

15. A method of providing a patient with an aerosol flow of fluid comprising:

providing a nebulizer having an air inlet for receiving air and an outlet for delivering the aerosol to the patient, a chamber in communication with the outlet, a diverter fixedly mounted in the chamber, and a movable fluid orifice responsive to movement of an actuator piston;

inhaling air from the chamber through the outlet;

moving the actuator piston so that the fluid orifice moves from an initial position to a predetermined distance from a pressurized gas inlet in the chamber;

creating a negative pressure over a fluid orifice by injecting pressurized gas into the chamber and deflecting the gas against the diverter;

drawing medication through the fluid orifice with the negative pressure; and

wherein the fluid orifice is an opening defined by an outer circumference of the pressurized gas inlet and an inner circumference of an end of a coaxially positioned pressurized gas inlet cover connected with the actuator piston, and wherein moving the actuator piston comprises moving the pressurized gas inlet cover relative to the pressurized gas inlet such that the fluid orifice moves to the predetermined position.

16. The method of claim 15, wherein the nebulizer further comprises a relief piston mounted in the nebulizer and independently movable with respect to the actuator piston, and wherein the method further comprises moving the relief piston independently of the actuator piston to permit greater air flow through the chamber after the fluid orifice moves to the predetermined distance from the pressurized gas inlet.

17. The method of claim 15, wherein moving the actuator piston comprises moving the actuator piston in response to the breathing of the patient.