Turbine speed control for rotary irrigation sprinklers

• US 6,929,194 B2
• Filed: 02/12/2003
• Issued: 08/16/2005
• Est. Priority Date: 02/12/2002
• Status: Active Grant

• Current Assignee: Rain Bird Corporation
• Original Assignee: Rain Bird Corporation
• Inventors: Lawson, Kenneth L.
• Primary Examiner(s): KIM, CHRISTOPHER S
• Application Number:
  US10/365,956
• Publication Number:
  US 20030150934A1
• Time in Patent Office: 916 Days
• Field of Search: 239/263, 239/263.3, 239/264, 239/265, 239/580, 239/201, 239/203, 239/204, 239/205, 239/206, 239/240
• US Class Current: 239/205
• CPC Class Codes: B05B 3/0422 with rotating outlet elements

Abstract

In a turbine driven rotary irrigation sprinkler having a fixed stator with means for bypassing a portion of the water entering the sprinkler around the turbine so as to be able to adjust and control the rate of sprinkler rotation, the improvement of a rotatable stator cooperating with the fixed stator to provide infinite adjustability between the no bypass flow and full bypass flow conditions.

Claims

1. In a rotary irrigation sprinkler having a housing with an inlet for attachment to a source of pressurized water, and a pop-up assembly mounted within the housing and moveable between a lower, in operative position and an upper, operational position with a portion of the assembly extending out of the housing, the pop-up assembly including a lower casing portion and an upper tubular riser portion having a nozzle attached to its upper end, the casing having a lower end for admitting water from the source into the casing, a turbine mounted for rotation within the casing, and a speed reducing assembly mounted within the casing and drivingly coupled to the turbine and to the riser whereby rotation of the turbine effects rotation of the riser relative to the housing, a water flow path defined between the casing inlet and the riser, a fixed stator plate disposed in the flow path between the casing inlet and the turbine and defining a first drive passage for directing a first portion of the water entering the casing upwardly to drive the turbine, and a second bypass passage for directing a second portion of the water entering the casing around the turbine, the improvement comprising:

a moveable stator plate rotatably coupled to said fixed stator, said rotatable stator having a wall portion adapted to overlie and occlude said bypass passage when said rotatable stator is in one rotary position relative to said fixed stator, and having a flow opening therein of a size and shape substantially the same as said second bypass passage such that when said rotatable stator is in a second rotary position relative to said fixed stator, the flow opening is aligned with said second bypass passage and water flowing through said second bypass passage is unobstructed, said rotatable stator being infinitely adjustable between said first and second rotary positions.

2. The improvement as set forth in claim 1, wherein said speed reducing assembly is a gear assembly.

3. The improvement as set forth in claim 1, wherein said second bypass passage has a generally arcuate shape.

4. The improvement as set forth in claim 1, wherein said first drive passage extends centrally through said fixed stator in axial alignment with said turbine.

5. The improvement as set forth in claim 4, wherein said second bypass passage is located to be concentric with said first drive passage and radially outwardly there from.

6. The improvement as set forth in claim 1, including means for adjusting the rotary position of said rotatable stator relative to said fixed stator.

7. The improvement as set forth in claim 6, wherein said means includes a gear connection between said rotary stator and said fixed stator.

8. The improvement as set forth in claim 7, wherein said fixed stator supports said gear for rotation about an axis parallel and said longitudinal axis, and said rotatable stator includes gear teeth engaged by said gear such that rotation of said gear effects rotation of said rotatable stator relative to said fixed stator.

9. The improvement as set forth in claim 8, wherein said gear is a pinion gear and said gear teeth are formed circumferentially around a radially inner portion of said rotatable gear.

10. The improvement as set forth in claim 9, wherein said pinion gear includes a slot for reception of a tool to effect rotation of said gear.

11. A rotary irrigation sprinkler comprising:

a housing having an inlet for attachment to a source of pressurized water;

a pop-up assembly mounted within the housing and moveable between a lower, in operative position and an upper, operational position with a portion of the assembly extending out of the housing, the pop-up assembly including a lower casing portion having an inlet for admitting water from the source into the casing, and an upper tubular riser portion having a nozzle attached to the upper end thereof;

a water driven turbine mounted for rotation within the casing;

a speed reducing assembly mounted within the casing and drivingly coupled to the turbine and to the riser whereby rotation of the turbine effects rotation of the riser relative to the housing;

a water flow path defined between the casing inlet and the riser;

a fixed stator plate disposed in the flow path between the casing inlet and the turbine and defining a first drive passage for directing a first potion of the water entering the casing upwardly to drive the turbine, and a second bypass passage for directing a second portion of the water entering the casing around the turbine; and

a rotatable stator plate rotatably coupled to said fixed stator plate, said rotatable stator having a wall portion adapted to overlie and occlude said bypass passage when said rotatable stator is in one rotary position relative to said fixed stator, and having a flow opening therein of a size and shape substantially the same as said second bypass passage such that when said rotatable stator is in a second rotary position relative to said fixed stator, the flow opening is aligned with said second bypass passage and water flowing through said second bypass passable is unobstructed, said rotatable stator being infinitely adjustable between said first and said second rotary positions.

12. A rotary irrigation sprinkler as set for in claim 11, wherein said sprinkler defines a longitudinal axis about which said riser rotates and said turbine is mounted for rotation about said axis, said fixed stator and said rotatable stator being each generally cylindrical in shape with said first drive passage being centrally formed therein.

13. A rotary irrigation sprinkler as set forth in claim 12, wherein said second bypass passage has an arcuate shape and is formed concentrically with said first drive passage and radially outwardly there from.

14. A rotary irrigation sprinkler as set forth in claim 13, including adjusting the rotary position of said rotatable stator relative to said fixed stator.

15. A rotary irrigation sprinkler as set forth in claim 14, wherein said means includes a pinion gear rotatably coupled to said fixed stator and engaged with a ring gear formed on said rotatable stator.

16. A rotary irrigation sprinkler as set forth in claim 11, wherein said pinion gear includes means for receiving a tool to effect rotation thereof.

17. In a rotary irrigation sprinkler having a housing with an inlet for attachment to a source of pressurized water, and a pop-up assembly mounted within the housing and moveable between a lower, inoperative position and an upper, operational position with a portion of the assembly extending out of the housing, the pop-up assembly including a lower cylindrical casing portion and an upper tubular riser portion having a nozzle attached to its upper end, the casing having a lower inlet end for admitting water from the source into the casing, a turbine mounted for rotation within the casing about the centerline axis of the casing, and a speed reducing assembly mounted within the casing and drivingly coupled to the turbine and to the riser whereby rotation of the turbine effects rotation of the riser relative to the housing, a water flow path defined between the casing inlet and the riser, a fixed disc shaped stator plate disposed in the flow path between the casing inlet and the turbine and defining a first central drive passage for directing a first portion of the water entering the casing axially upwardly to drive the turbine, and a second bypass passage disposed coaxially with said first drive passage and radially outwardly thereof for directing a second portion of the water entering the casing inlet radially outwardly around the turbine, the improvement comprising:

a moveable stator plate rotatably coupled to said fixed stator, said rotatable stator having a wall portion adapted to overlie and occlude said bypass passage when said rotatable stator is in one rotary position relative to said fixed stator, and having a flow opening therein of a size and shape substantially the same as said second bypass passage such that when said rotatable stator is in a second rotary position relative to said fixed stator, the flow opening is aligned with said second bypass passage and water flowing through said second bypass passage is unobstructed, said rotatable stator being infinitely adjustable between said first and second rotary positions.

18. The improvement as set forth in claim 17, wherein said fixed stator includes an inner upstanding cylindrical wall defining said first central drive passage and a generally horizontally disposed portion extending radially outwardly there from said second bypass passage being formed in said horizontally disposed portion, and said rotatable stator includes an inner upstanding cylindrical wall portion engaged around said cylindrical wall of said fixed stator and rotatable relative thereto and a generally horizontally disposed web portion extending radially outwardly there from and overlying said horizontally disposed surface of said fixed stator.

19. The improvement as set forth in claim 18, wherein said second bypass passage in said fixed stator has a generally semicircular shape and is disposed to be concentric with said axis and radially outwardly there from.

20. The improvement as set forth in claim 19, wherein a pinion gear is rotatably supported by said inner upstanding wall of said fixed stator and said inner upstanding wall of said rotary stator includes teeth drivingly engaged with said pinion, whereby rotation of said pinion causes said rotatable stator to move relative to said fixed stator.

21. The improvement as set forth in claim 17, wherein indicia are provided on a portion of said horizontally disposed surface of said fixed stator and disposed to visible through said flow opening in said rotatable stator when said rotatable stator is in a rotary position between said first and second rotary positrons.

22. The improvement as set forth in claim 21, wherein said pinion gear includes means for reception of a tool to effect pinion gear rotation.

23. The improvement as set forth in claim 21, wherein said speed reducing assembly comprises a gear reduction assembly.