Power supply unit for wire electrical discharge machining and method of wire electrical discharge machining

• US 6,930,273 B2
• Filed: 01/23/2001
• Issued: 08/16/2005
• Est. Priority Date: 01/23/2001
• Status: Expired due to Term

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Nakashima, Toshio, Taneda, Atsushi, Hattori, Kouichirou, Hashimoto, Takashi, Goto, Akihiro, Ukai, Yoshikazu
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US10/297,385
• Publication Number:
  US 20030132200A1
• Time in Patent Office: 1,666 Days
• Field of Search: 219/69.12, 219/69.13, 219/69.18
• US Class Current: 219/69.13
• CPC Class Codes: B23H 1/022 for shaping the discharge pulse train B23H1/024 takes precedence
• CPC Class Codes: B23H 7/04 Apparatus for supplying current to working gap; Electric circuits specially adapted therefor

Abstract

A power supply unit for wire electrical discharge machining using an ac high-frequency power supply for applying an ac high-frequency voltage between a wire electrode (1a) and a workpiece (2) includes a high-frequency oscillation and amplification circuit (4) and a pulse power supply (5) which is an ac-high-frequency-voltage intermittently supplying unit for effecting the application of the ac high-frequency voltage between the electrode and the workpiece and a pause thereof. In wire electrical discharge machining using this power supply unit for wire electrical discharge machining, it is possible to suppress the vibration of the wire electrode (1a) due tog the electrostatic force acting between the wire electrode (1a) and the workpiece (2), making it possible to improve the straightness accuracy of a machined surface of the workpiece (2) and make surface roughness small.

Claims

1. A power supply unit for wire electrical discharge machining comprising an ac high-frequency power supply operable to intermittently supply an ac high-frequency voltage between a wire electrode and a workpiece to machine the workpiece,

wherein a period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to a predetermined time that is capable of interrupting the continuation of discharge.

2. The power supply unit for wire electrical discharge machining according to claim 1, further comprising:

a controller in which a period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply and a pause time thereof as well as machining characteristics based on a peak value and a frequency of the ac high-frequency voltage and the like are stored in advance, and the stored values of the period of time during which the ac high-frequency voltage is applied and the pause time are invoked in accordance with one or more required specifications for machining the workpiece and machining conditions so as to control said ac high-frequency power supply.

3. The power supply unit for wire electrical discharge machining according to claim 1, wherein a time of application of the ac high-frequency voltage by said ac high-frequency power supply is set to approximately 1 μ

s or less.

4. The power supply unit for wire electrical discharge machining according to claim 1, wherein a period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to not more than about 10 cycles of the ac high-frequency voltage.

5. A power supply unit for wire electrical discharge machining comprising an ac high-frequency power supply for applying an ac high-frequency voltage between a wire electrode and a workpiece by making smaller at a predetermined ratio an absolute value of the ac high-frequency voltage in a second predetermined time than an absolute value of the ac high-frequency voltage in a first predetermined time, and which repeatedly supplies the variable voltage,

wherein the first period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to a predetermined time which is capable of interrupting the continuation of discharge.

6. The power supply unit for wire electrical discharge machining according to claim 5, wherein the first period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to not more than about 10 cycles of the ac high-frequency voltage.

7. The power supply unit for wire electrical discharge machining according to claim 5, comprising:

a controller in which the first predetermined period of time and the second predetermined time as well as machining characteristics based on a peak value and a frequency of the ac high-frequency voltage and the like are stored in advance, and the stored values of the first predetermined time and the second predetermined time are invoked in accordance with one or more required specifications for machining the workpiece and machining conditions so as to control said ac high-frequency power supply.

8. The power supply unit for wire electrical discharge machining according to claim 5, wherein the first period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to approximately 1 μ

s or less.

9. A method of wire electrical discharge machining for machining a workpiece by supplying an ac high-frequency voltage between a wire electrode and the workpiece, wherein the ac high-frequency voltage is applied between the electrode and the workpiece by making smaller at a predetermined ratio an absolute value of the ac high-frequency voltage in a second predetermined time than an absolute value of the ac high-frequency voltage in a first predetermined time, and the variable voltage is repeatedly applied

wherein the first period of time during which the ac high-frequency voltage is applied by said ac high-frequency power supply is set to a predetermined time which is capable of interrupting the continuation of discharge.

10. The method of wire electrical discharge machining according to claim 9, wherein the first predetermined time and the second predetermined time are set in accordance with one or more required specifications for machining the workpiece and machining conditions.

11. A method of wire electrical discharge machining for machining a workpiece by supplying an ac high-frequency voltage between a wire electrode and the workpiece, wherein:

the ac high-frequency voltage is intermittently applied between the wire electrode and the workpiece to machine the workpiece, and

a period of time during which the ac high-frequency voltage is applied is set to a predetermined time that is capable of interrupting the continuation of discharge.

12. The method of wire electrical discharge machining according to claim 11, wherein the period of time during which the ac high-frequency voltage is applied and a pause time thereof are set in accordance with one or more required specifications for machining the workpiece and machining conditions.