Method and circuit for reducing losses in DC-DC converters

• US 6,930,473 B2
• Filed: 08/16/2002
• Issued: 08/16/2005
• Est. Priority Date: 08/23/2001
• Status: Expired due to Term

• Current Assignee: Semiconductor Components Industries LLC (ON Semiconductor Corporation)
• Original Assignee: Fairchild Semiconductor Corporation (ON Semiconductor Corporation)
• Inventors: Elbanhawy, Alan
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US10/222,481
• Publication Number:
  US 20030038615A1
• Time in Patent Office: 1,096 Days
• Field of Search: 323/282, 323/284, 323/351, 323/224, 323/225, 363/39
• US Class Current: 323/282
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H03K 17/122 in field-effect transistor switches
• CPC Class Codes: H03K 17/6871 the output circuit comprising more than one controlled field-effect transistor
• CPC Class Codes: H03K 2217/0036 Means reducing energy consumption

Abstract

In accordance with the present invention, a switching converter includes two transistors Q1 and Q2 parallel-connected between two terminals. Transistor Q1 is optimized to reduce the dynamic loss and transistor Q2 is optimized to reduce the conduction loss. Q1 and Q2 are configured and operated such that the dynamic loss of the converter is dictated substantially by Q1 and the conduction loss of the converter is dictated substantially by Q2. Thus, the tradeoff between these two types of losses present in conventional techniques is eliminated, allowing the dynamic and conduction losses to be independently reduced. Further, the particular configuration and manner of operation of Q1 and Q2 enable reduction of the gate capacitance switching loss when operating under low load current conditions.

Claims

1. A circuit comprising:

a first switch having first and second transistors being parallel-connected between first and second terminals, the second transistor being larger in size than the first transistor; and

a controller block coupled to the first switch such that;

if a first current to be transferred through the first switch is greater than a predetermined amount the controller block turns on the first switch by;

(i) turning on the first transistor so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal, and (ii) turning on the second transistor after the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level, and

if the first current is less than the predetermined amount, the controller block turns on the first switch by turning on the first transistor and maintaining the second transistor in the off state so that the first current is transferred only through the first transistor.

2. The circuit of claim 1 wherein in the case of the first current being greater than the predetermined amount, after the second transistor is turned on a substantial portion of the first current is transferred through the second transistor.

3. The circuit of claim 1 wherein the first transistor has a lower gate capacitance than the second transistor, and the second transistor has a lower on-resistance than the first transistor.

4. The circuit of claim 1 wherein in the case of the first current being greater than the predetermined amount, the controller block turns off the first switch by:

(i) initially turning off the second transistor so that the first current is transferred only through the first transistor, and (ii) then turning off the first transistor so that no current can be transferred through the first switch.

5. The circuit of claim 1 wherein the controller block comprises:

a first driver coupled to control the first transistor; and

a second driver coupled to control the second transistor.

6. The circuit of claim 1 wherein the first and second transistors are discrete integrated circuit components.

7. The circuit of claim 1 wherein the first and second transistors are formed in an integrated circuit power device having a drain terminal, a source terminal, and two gate terminals, the source terminal being coupled to the sources of the first and second transistors, the drain terminal being coupled to the drains of the first and second transistors, and each of the two gate terminals being couple to a respective gate of the first and second transistors.

8. The circuit of claim 1 wherein the circuit is a DC-DC converter.

9. The circuit of claim 1 wherein the first terminal is coupled to an input source and the second terminal is coupled to an output load, the circuit further comprising a second switch having third and fourth transistors parallel-connected between the output load and a reference source, the controller block being coupled to the second switch so that when the first switch is on the second switch is off and vice versa.

10. The circuit of claim 9 wherein the third transistor is smaller in size than the fourth transistor, and if the first current is greater than the predetermined amount, the controller block turns on the second switch by:

(i) initially turning on the third transistor so that a voltage level at the output load lowers towards a reference potential at the reference source, and (ii) then turning on the fourth transistor after the voltage level at the output load reaches a voltage level substantially equal to the reference potential.

11. The circuit of claim 10 wherein if the first current is less than the predetermined amount, the controller block turns on the second switch by only turning on the third transistor and maintaining the fourth transistor in the off state.

12. The circuit of claim 9 wherein the third transistor has a lower gate capacitance than the fourth transistor and the fourth transistor has a lower on-resistance than the third transistor.

13. The circuit of claim 9 wherein the first, second, third, and fourth transistors are discrete integrated circuit components.

14. The circuit of claim 9 wherein the first and second transistors are formed in a first integrated circuit power device, and the third and fourth transistors are formed in a second integrated circuit power device, each of the first and second integrated power devices having a drain terminal, a source terminal, and two gate terminals.

15. The circuit of claim 9 wherein the first, second, third, and fourth transistors are formed in one integrated circuit power device having a first terminal configured to receive the input source, a second terminal configured to receive the reference source, a third terminal coupled to the output load, and four gate terminals each configured to receive a separate drive signal from the controller block.

16. The circuit of claim 9 wherein the controller block further comprises:

a first driver coupled to control the first transistor;

a second driver coupled to control the second transistor;

a third driver coupled to control the third transistor; and

a fourth driver coupled to control the fourth transistor.

22. The converter circuit of claim 11 the first and second transistors are discrete integrated circuit components.

17. A converter circuit comprising:

a first switch having first and second transistors parallel-connected between first and second terminals, the first transistor being smaller in size than the second transistor; and

a controller block coupled to maintain the first switch in an off-state during a first cycle and to maintain the first switch in an on-state during a second cycle,

wherein during a transition from the first cycle to the second cycle;

if a first current to be transferred through the first switch is greater than a predetermined amount the controller block maintains the second transistor in the off state but turns the first transistor on so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal, and when the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level the controller block turns on the second transistor, and

if the first current is less than the predetermined amount, the controller block turns on the first transistor, and keeps the second transistor off for the duration of the second cycle.

18. The converter circuit of claim 17 wherein in the case of the first current being greater than the predetermined amount, during the transition when only the first transistor is on the first transistor transfers the first current from the first terminal to the second terminal, and when the second transistor is turned on the second transistor transfers a substantial portion of the first current from the first terminal to the second terminal for the duration of the second cycle.

19. The converter circuit of claim 18 wherein the controller block turns off the first switch in a third cycle, and if the first current is greater than the predetermined amount, then during a transition from the second cycle to the third cycle the controller block:

(i) turns off the second transistor so that the first current is transferred to the second terminal only through the first transistor, and (ii) after a predetermined time-delay from turning off the second transistor, turns off the first transistor so that no current is transferred through the first switch.

20. The converter circuit of claim 17 wherein the first transistor has a lower gate capacitance than the second transistor, and the second transistor has a lower on-resistance than the first transistor.

21. The converter circuit of claim 17 wherein the controller block further comprises:

a first driver coupled to control the first transistor; and

a second driver coupled to control the second transistor.

23. The converter circuit of claim 17 wherein the first and second transistors are formed in an integrated circuit power device having a drain terminal, a source terminal, and two gate terminals, the source terminal being coupled to the sources of the first and second transistors, the drain terminal being coupled to the drains of the first and second transistors, and each of the two gate terminals being couple to a respective gate of the first and second transistors.

24. The converter circuit of claim 17 wherein the converter circuit is a DC-DC converter.

25. The converter circuit of claim 17 further comprising a second switch coupled to the controller block, wherein the controller block turns off the first switch and turns on the second switch in the first cycle, and turns on the first switch and turns off the second switch in the second cycle.

26. The converter circuit of claim 25 wherein the first terminal is coupled to an input source and the second terminal is coupled to an output load, the second switch having third and fourth transistors parallel-connected between the output load and a reference source.

27. The converter circuit of claim 26 wherein the third transistor is smaller in size than the fourth transistor, and in the case of the first current being greater than the predetermined amount, during the transition from the first cycle to the second cycle the controller block turns off the second switch by:

(i) turning off the fourth transistor, and (ii) after a predetermined time-delay from turning off the fourth transistor, turning off the third transistor so that no current is transferred through the second switch.

28. The converter circuit of claim 26 wherein the third transistor has a lower gate capacitance than the fourth transistor and the fourth transistor has a lower on-resistance than the third transistor.

29. The converter circuit of claim 26 wherein the first, second, third, and fourth transistors are discrete integrated circuit components.

30. The converter circuit of claim 26 wherein the first and second transistors are formed in a first integrated circuit power device, and the third and fourth transistors are formed in a second integrated circuit power device, each of the first and second integrated power devices having a drain terminal, a source terminal, and two gate terminals.

31. The converter circuit of claim 26 wherein the first, second, third, and fourth transistors are formed in one integrated circuit power device having a first terminal configured to receive the input source, a second terminal configured to receive the reference source, a third terminal coupled to the output load, and four gate terminals each configured to receive a separate drive signal from the controller block.

32. The converter circuit of claim 26 wherein the controller block further comprises:

a first driver coupled to control the first transistor;

a second driver coupled to control the second transistor;

a third driver coupled to control the third transistor; and

a fourth driver coupled to control the fourth transistor.

33. A method of operating a converter circuit having a first switch which includes first and second transistors parallel-connected between first and second terminals, the first transistor being smaller in size than the second transistor, the method comprising:

turning off the first switch in a first cycle;

turning on the first switch in a second cycle;

during a transition from the first cycle to the second cycle, turning on the first transistor so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal;

if a first current to be transferred through the first switch is greater than a predetermined amount, turning on the second transistor after the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level; and

if the first current is less than the predetermined amount, maintaining the second transistor off for the duration of the second cycle.

34. The method of claim 33 wherein upon turning on the first transistor the first transistor transfers the first current from the first terminal to the second terminal, and in the act of turning on the second transistor the second transistor transfers a substantial portion of the first current from the first terminal to the second terminal for the duration of the second cycle.

35. The method of claim 34 further comprising:

turning off the first switch in a third cycle; and

in the case of the first current being greater than the predetermined amount, during a transition from the second cycle to the third cycle;

turning off the second transistor so that the first current is transferred to the second terminal only through the first transistor; and

after a predetermined time-delay from turning off the second transistor, turning off the first transistor so that no current is transferred through the first switch.

36. The method of claim 33 wherein the first transistor has a lower gate capacitance than the second transistor, and the second transistor has a lower on-resistance than the first transistor.

37. The method of claim 33 wherein the converter circuit is a DC-DC converter.

38. The method of claim 33 wherein the converter circuit further includes a second switch, the method further comprising:

in the first cycle, turning off the first switch and turning on the second switch; and

in the second cycle, turning on the first switch and turning off the second switch.

39. The method of claim 38 wherein the first terminal is coupled to an input source and the second terminal is coupled to an output load, the second switch having third and fourth transistors parallel-connected between the output load and a reference source, the third transistor being smaller in size than the fourth transistor, the method further comprising:

in the case of the first current being greater than the predetermined amount, during the transition from the first cycle to the second cycle, turning off the second switch by;

turning off the fourth transistor; and

after a predetermined time-delay from turning off the fourth transistor, turning off the third transistor so that no current is transferred through the second switch.

40. The method of claim 39 wherein the third transistor has a lower gate capacitance than the fourth transistor and the fourth transistor has a lower on-resistance than the third transistor.

41. A circuit comprising:

a first switch having first and second transistors parallel-connected between first and second terminals, the first terminal being coupled to an input source and the second terminal being coupled to an output load, the second transistor being larger in size than the first transistor;

a second switch having third and fourth transistors parallel-connected between the output load and a reference source; and

a controller block coupled to control the first and second switches such that when the first switch is on the second switch is off and vice versa, wherein the controller block turns on the first switch by;

(i) turning on the first transistor so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal, and (ii) turning on the second transistor after the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level.

42. The circuit of claim 41 wherein after the second transistor is turned on a substantial portion of the first current is transferred through the second transistor.

43. The circuit of claim 41 wherein the controller block turns off the first switch by:

(i) initially turning off the second transistor so that the first current is transferred only through the first transistor, and (ii) then turning off the first transistor so that no current can be transferred through the first switch.

44. The circuit of claim 41 wherein the third transistor is smaller in size than the fourth transistor, and the controller block turns on the second switch by:

(i) initially turning on the third transistor so that a voltage level at the output load lowers towards a reference potential at the reference source, and (ii) then turning on the fourth transistor after the voltage level at the output load reaches a voltage level substantially equal to the reference potential.

45. The circuit of claim 44 wherein:

the first transistor has a lower gate capacitance than the second transistor, and the second transistor has a lower on-resistance than the first transistor, and

the third transistor has a lower gate capacitance than the fourth transistor, and the fourth transistor has a lower on-resistance than the third transistor.

46. The circuit of claim 41 wherein the controller block further comprises:

a first driver coupled to control the first transistor;

a second driver coupled to control the second transistor;

a third driver coupled to control the third transistor; and

a fourth driver coupled to control the fourth transistor.

47. A converter circuit comprising:

a first switch having first and second transistors parallel-connected between first and second terminals, the first terminal being coupled to an input source and the second terminal being coupled to an output load, the first transistor being smaller in size than the second transistor;

a second switch having third and fourth transistors parallel-connected between the output load and a reference source; and

a controller block coupled to maintain the first switch in an off-state and the second switch in an on-state during a first cycle and to maintain the first switch in an on-state and the second switch in an off-state during a second cycle, wherein during a transition from the first cycle to the second cycle, the controller block maintains the second transistor in the off state but turns the first transistor on so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal, and when the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level the controller block turns on the second transistor.

48. The converter circuit of claim 47 wherein the controller block turns off the first switch in a third cycle, and during a transition from the second cycle to the third cycle the controller block:

(i) turns off the second transistor so that the first current is transferred to the second terminal only through the first transistor, and (ii) after a predetermined time-delay from turning off the second transistor, turns off the first transistor so that no current is transferred through the first switch.

49. The converter circuit of claim 47 wherein the first transistor has a lower gate capacitance than the second transistor, the second transistor has a lower on-resistance than the first transistor, the third transistor has a lower gate capacitance than the fourth transistor, and the fourth transistor has a lower on-resistance than the third transistor.

50. The converter circuit of claim 49 wherein during the transition from the first cycle to the second cycle the controller block turns off the second switch by:

(i) turning off the fourth transistor, and (ii) after a predetermined time-delay from turning off the fourth transistor, turning off the third transistor so that no current is transferred through the second switch.

51. A method of operating a converter circuit having first and second serially-connected switches, the first switch including first and second transistors parallel-connected between first and second terminals, the first transistor being smaller in size than the second transistor, the method comprising:

in a first cycle, maintaining the first switch in an off-state and the second switch in an on-state;

in a second cycle, maintaining the first switch in an on-state and the second switch in an off-state;

during a transition from the first cycle to the second cycle;

turning on the first transistor so that a voltage level at the second terminal starts moving towards a predetermined voltage level at the first terminal; and

turning on the second transistor after the voltage level at the second terminal reaches a voltage level substantially equal to the predetermined voltage level.

52. The method of claim 51 wherein upon turning on the first transistor the first transistor transfers the first current from the first terminal to the second terminal, and in the act of turning on the second transistor the second transistor transfers a substantial portion of the first current from the first terminal to the second terminal for the duration of the second cycle.

53. The method of claim 51 further comprising:

turning off the first switch in a third cycle; and

during a transition from the second cycle to the third cycle;

turning off the second transistor so that the first current is transferred to the second terminal only through the first transistor; and

after a predetermined time-delay from turning off the second transistor, turning off the first transistor so that no current is transferred through the first switch.

54. The method of claim 51 wherein the first terminal is coupled to an input source and the second terminal is coupled to an output load, the second switch having third and fourth transistors parallel-connected between the output load and a reference source, the third transistor being smaller in size than the fourth transistor, the method further comprising:

during the transition from the first cycle to the second cycle;

turning off the fourth transistor; and

after a predetermined time-delay from turning off the fourth transistor, turning off the third transistor so that no current is transferred through the second switch.

55. The method of claim 54 wherein the first transistor has a lower gate capacitance than the second transistor, the second transistor has a lower on-resistance than the first transistor, the third transistor has a lower gate capacitance than the fourth transistor, and the fourth transistor has a lower on-resistance than the third transistor.

56. A circuit comprising:

a controller block; and

a first switch having first and second parallel-connected transistors coupled to supply a load current to a load under the control of the controller block, the second transistor having a lower on-resistance than the first transistor, wherein;

if the load current is greater than a predetermined amount the controller block turns on the first switch by sequentially turning on the first and second transistors so that the load current is initially supplied to the load only through the first transistor and after a predetermined time period a substantial amount of the load current is supplied to the load through the second transistor, and

if the load current is less than the predetermined amount the controller block turns on the first switch by turning on the first transistor and maintaining the second transistor in the off state so that the load current is supplied to the load only through the first transistor.

57. The circuit of claim 56 further comprising a second switch serially-connected to the first switch, the controller block being coupled to control the first and second switches so that when the first switch is on the second switch is off and vice versa.

58. The circuit of claim 57 wherein the second switch comprises third and fourth parallel-connected transistors, the fourth transistor having a lower on-resistance than the third transistor, wherein the controller block turns on the second switch by turning on one or both of the third and fourth transistors depending on a magnitude of a current to be conducted through the second switch.