Low insertion force connector

• US 6,932,642 B2
• Filed: 05/06/2004
• Issued: 08/23/2005
• Est. Priority Date: 05/06/2003
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Keener, Scott A, Beer, Robert C., Hanauer, Brad T.
• Primary Examiner(s): Gushi, Ross
• Assistant Examiner(s): NGUYEN, PHUONGCHI T
• Application Number:
  US10/840,519
• Publication Number:
  US 20050009398A1
• Time in Patent Office: 474 Days
• Field of Search: 439/495, 439/496, 439/260, 439/494, 439/259, 439/630
• US Class Current: 439/495
• CPC Class Codes: H01R 12/716 Coupling device provided on the PCB
• CPC Class Codes: H01R 12/79 connecting to rigid printed circuits or like structures
• CPC Class Codes: H01R 12/82 connected with low or zero insertion force

Abstract

The present invention includes a low insertion force connector assembly capable of providing an electrical interface to a circuit board. The connector assembly includes a housing and electrically conductive terminals mounted in the housing. The connector assembly further includes slide and wedge members which are inserted into the housing along with a connective end portion of a flexible flat cable pressing exposed conductors on the flexible flat cable against terminal contact arms.

Claims

1. A connector assembly comprising:

a first connector comprising an insulative housing having a cavity disposed therein, said first connector further comprising a plurality of conductive terminals each having a first end portion and a second end portion, said second end portion including a first contact arm and a second contact arm, each of said plurality of terminals being mounted within said housing, each of said second end portions extending into said cavity forming generally parallel rows of first and second contact arms;

a flexible flat cable including an end portion having exposed conductive portions along a surface thereof; and

a second connector comprising an insulative housing, said end portion of said flexible flat cable being clamped inside said second connector housing, said second connector housing having a plurality of openings for providing access to said conductive portions, wherein said second connector and said end portion of said flexible flat cable being received in said cavity, each of said first contact arms extending into one of said openings, said second connector abutting said row of second contact arms pressing said conductive portions against said first contact arms making an electrical connection between said terminals and said conductive portions.

2. The connector assembly of claim 1, wherein said first connector includes a locking tab receiving socket and said second connector includes a deflectable locking tab for releasably engaging said locking tab receiving socket for releasably retaining said second connector within said first connector.

3. The connector assembly of claim 2, further comprising a secondary lock member including a locking rod, said locking tab having a first slot for receiving said locking rod for maintaining said locking tab in a locked position.

4. The connector assembly of claim 1, wherein said conductive portions being disposed on a first side of said flexible flat cable, said second connector comprising a first connector half and a second connector half, said first connector half being disposed along said first side of said flexible flat cable, said second connector half being disposed along an opposing second side of said flexible flat cable, said first connector half being affixed to said second connector half.

5. The connector assembly of claim 4, wherein each of said openings in said second connector comprise a second slot formed in a side of said first connector half, each said second slot being positioned adjacent one of said conductive portions.

6. The connector assembly of claim 5, wherein said second connector includes at least two locating posts extending through said flexible flat cable for locating said flexible flat cable.

7. The connector assembly of claim 6, wherein said second connector includes at least two sockets for receiving said locating posts for aligning said first connector half with said second connector half.

8. The connector assembly of claim 1, wherein said first connector and said second connector include an alignment groove and the other of said first connector and said second connector include an alignment rib for engaging with said alignment groove.

9. The connector assembly of claim 1, wherein said first connector includes a plurality of walls defining said cavity, a plurality of parallel third slots being formed in one of said walls extending in a direction of insertion of said second connector into said cavity, each of said second contact arms being partially disposed within a respective one of said third slots.

10. The connector assembly of claim 1, wherein said first contact arm of said terminal is deflectable.

11. The connector assembly of claim 10, wherein said first contact arm and said second contact arm being generally parallel with each other, said first contact arm including a J-shaped end portion, the hook portion of said “

J”

extending generally toward said second contact arm for contacting said conductive portions.

12. A connector assembly comprising:

a flat cable assembly comprising a flexible flat cable member, said flexible flat cable member having exposed conductive contact pads along a first cable surface thereof, said flat cable assembly further comprising an insulative slide member and an insulative wedge member, said slide member having a plurality of first slots formed therein, said flexible flat cable member being secured between said slide member and said wedge member, said contact pads facing said first slots;

a connector comprising an insulative housing having a cavity disposed therein, a plurality of terminal receiving passageways being formed in said housing; and

a plurality of conductive terminals each having a first end portion and a second end portion, each said second end portion including a deflectable first contact arm and a second contact arm, each of said plurality of terminals being mounted within a respective one of said terminal receiving passageways, said second end portions extending into said cavity forming generally parallel rows of first and second contact arms, said first end portions extending outside said housing;

wherein said flat cable assembly is received in said cavity, each of said first contact arms is received in one of said first slots, said wedge member abutting said row of second contact arms pressing said contact pads of said flexible flat cable member against said first contact arms making an electrical connection between said terminals and said contact pads.

13. The connector assembly of claim 12, wherein said housing includes a locking tab receiving socket and one of said slide member and said wedge member includes a deflectable locking tab for releasably engaging said locking tab receiving socket for releasably retaining said flat cable assembly within said housing.

14. The connector assembly of claim 13, further comprising a secondary lock member including a locking rod, said locking tab having a second slot for receiving said locking rod for maintaining said locking tab in a locked position.

15. The connector assembly of claim 12, wherein said flexible flat cable member has a locating hole formed therein, wherein one of said slide member and said wedge member includes a locating post, the other of said slide member or said wedge member including a locating post receiving socket, said locating post extending through said locating hole and further extending into said locating post receiving socket.

16. The connector assembly of claim 15, wherein said wedge member has an angled surface engageable with said second row of contact arms for guiding said flexible flat cable member toward said first row of contact arms as said flat cable assembly is inserted into said cavity.

17. The connector assembly of claim 16, wherein said housing and said flat cable assembly include a plurality of cooperating alignment grooves and alignment ribs.

18. The connector assembly of claim 17, wherein said first contact arm and said second contact arm are generally parallel with each other.

19. The connector assembly of claim 18, wherein said housing includes a plurality of parallel third slots disposed within said cavity, each said third slot being aligned with and in communication with a respective one of said terminal receiving passageways, each of said second contact arms being partially disposed within one of said third slots.

20. The connector assembly of claim 19, wherein said second contact arm includes an end having an angled surface, said angled surface facing generally toward said first contact arm.

21. The connector assembly of claim 12, wherein said housing includes a front wall portion, said front wall portion having an alignment socket formed therein, said wedge member and said slide member each including a nose portion, said nose portions being received in said alignment socket.

22. A connector assembly for providing an electrical interface to a flexible flat cable, the flexible flat cable including an end portion having exposed electrically conductive portions disposed along a surface thereof, said connector assembly comprising:

a first connector comprising an insulative housing having a cavity formed therein, said first connector further comprising a plurality of conductive terminals, each having a first end portion and a second end portion, said second end portion including a deflectable first contact arm and a second contact arm, each of said plurality of terminals being mounted within said housing forming generally parallel rows of first and second contact arms within said cavity, said first end portion protruding outside said housing; and

a second connector comprising an insulative housing, the end portion of the flexible flat cable being clamped inside said second connector housing, said second connector housing having a plurality of openings for providing access to the conductive portions, wherein said second connector and the end portion of the flexible flat cable being received in said cavity, each of said first contact arms extending into one of said openings, said second connector abutting said row of second contact arms pressing the conductive portions against said first contact arms making an electrical connection between said terminals and the conductive portions.

23. The connector assembly of claim 22, wherein said first connector includes a locking tab receiving socket and said second connector includes a deflectable locking tab for releasably engaging said locking tab receiving socket for releasably retaining said second connector within said first connector.

24. The connector assembly of claim 23, further comprising a secondary lock member including a locking rod, said locking tab having a slot for receiving said locking rod.