Modular power distribution unit, module for the power distribution unit, and method of using the same

• US 6,937,461 B1
• Filed: 11/27/2002
• Issued: 08/30/2005
• Est. Priority Date: 11/28/2001
• Status: Active Grant

• Current Assignee: William F. Donahue IV
• Original Assignee: William F. Donahue IV
• Inventors: Donahue, William F. IV
• Primary Examiner(s): THOMPSON, GREGORY D
• Application Number:
  US10/306,532
• Time in Patent Office: 1,007 Days
• Field of Search: 174/50, 174/59, 174/48, 307/11, 307/147, 307112-113, 307/70, 307/64, 361/110, 361/111, 361/601, 361/644, 361/624, 361/641, 361/648, 361/657, 361/678, 361724-727, 361/823, 439/55, 439/65, 439/92, 439/82, 439/94, 439/110, 439/638, 439/716, 439/532
• US Class Current: 361/622
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/7038 making use of a remote controlled switch, e.g. relais, solid state switch activated by the engagement of the coupling parts
• CPC Class Codes: H01R 27/02 for simultaneous co-operation with two or more dissimilar counterparts

Abstract

A modular power distribution unit (PDU) for supplying electric power to attached equipment in environments such as data centers, computer rooms, and communication centers, where power requirements for attached equipment may vary. The power distribution unit includes a frame and one or more user-replaceable power modules, which fit into slots in the frame. Each power module provides one of more plug receptacles for attaching equipment to provide power thereto. The power modules are available in a variety of receptacle types, receptacle numbers, and power rating configurations to accommodate various equipment in a particular environment, as needed. The frame includes an internal connector panel for distributing power from a power source to the power modules when they are inserted in the frame. The power modules may be removed, installed, and interchanged in the frame without interrupting power to other power modules or to the power distribution unit.

Claims

1. A power distribution system, comprising:

a power module including a module connector for receiving electrical power to the module and a receptacle for providing electrical power to a user device;

a frame for receiving and securing the power module;

a connector panel within the frame including a panel connector for coupling with the module connector to provide electrical power thereto when the power module is inserted in the frame; and

a power conductor for receiving electrical power from a power source and coupling the electrical power to the panel connector.

2. A power distribution system as recited in claim 1, the power module further including a switch for controlling the electrical power.

3. A power distribution system as recited in claim 1, wherein the power module includes a plurality of electrical receptacles.

4. A power distribution system as recited in claim 1, further including a guide channel within the frame for guiding the power module into the frame.

5. A power distribution system, comprising:

a plurality of interchangeable power modules, each power module including a module connector for receiving electrical power to the corresponding module and a receptacle for providing electrical power to a user device;

a frame for receiving and securing a plurality of said power modules;

a connector panel within the frame including a plurality of panel connectors for coupling with the corresponding module connectors to transfer electrical power thereto when the power modules are inserted therein; and

a power conductor for receiving electrical power from a power source and coupling the electrical power to the panel connectors.

6. A power distribution system as recited in claim 5, each power module further including a switch for controlling the electrical power.

7. A power distribution system as recited in claim 5, wherein each power module includes a plurality of electrical receptacles.

8. A power distribution system as recited in claim 5, further including a guide channels within the frame for guiding the power modules into the frame.

9. A power distribution system as recited in claim 5, wherein a first module of the plurality of power modules includes a receptacle of a first type and a second module of the plurality of power modules includes a receptacle of a second type.

10. A power distribution system as recited in claim 5, wherein a power module may be removed and replaced without interrupting power to adjacent power modules.

11. A power distribution unit, comprising:

a frame for receiving a plurality of interchangeable power modules, each module including a module connector for receiving electrical power and a receptacle for providing electrical power to a user device;

the frame including a support member and a dividing panel for dividing the interior space of the frame into first and second regions;

the dividing panel including a plurality of panel connectors mounted therein for coupling with corresponding module connectors of the received power modules;

a plurality of guide channels mounted on the support member for guiding the power modules into the first region of the frame; and

a terminal block mounted in the second region of the frame for receiving electrical power from an electric power source and distributing the electrical power to the plurality of panel connectors.

12. A power distribution unit as recited in claim 11, further including a main breaker for controlling power from the power source to the terminal block.

13. A power distribution unit, comprising:

a first support member;

a dividing wall having first and second opposing surfaces, the dividing wall dividing the first support member into first and second regions;

a terminal block, a main breaker, and an electrical harness positioned in the first region, the terminal block being constructed and arranged to be coupled to a source of power and to a ground connection, the electrical harness being connected to the main breaker and the terminal block; and

a plurality of electrical connectors, a first portion of each of the plurality of the electrical connectors extending through the dividing wall into the first region and a second portion of each of the plurality of the electrical connectors extending through the dividing wall into the second region, the first portion of each of the electrical connectors being commonly coupled to the ground connection and commonly coupled to the terminal block.

14. The power distribution unit of claim 13, wherein the electrical connectors include a female connector portion, and the female portion extends through the dividing panel to the second region.

15. The power distribution unit of claim 13, wherein the electrical connectors have a male connector portion, and the male connector portion extends through the dividing panel to the second region.

16. The power distribution unit of claim 13, further comprising opposing sidewalls positioned perpendicular to and adjacent to the dividing wall, and a second support member positioned parallel to the first support member.

17. The power distribution unit of claim 13, further comprising a plurality of guide channels positioned in the second region, the guide channels being positioned perpendicular to the dividing wall.

18. The power distribution unit of claim 17, wherein the guide channels further comprise grounding channels.

19. The power distribution unit of claim 17, wherein the plurality of guide channels are positioned on a first support member.

20. The power distribution unit of claim 19, wherein the guide channels further comprise grounding channels.

21. The power distribution unit of claim 13, wherein the terminal block is coupled to a power source.

22. The power distribution unit of claim 21, wherein the power source is three-phase.

23. The power distribution unit of claim 13, wherein each electrical connector has at least one grounding connection and at least one live connection.

24. The power distribution unit of claim 13, wherein each electrical connector comprises at least one live connection.

25. The power distribution unit of claim 13, wherein the terminal block comprises at least two terminal connections.

26. A power module for use in a power distribution unit including a frame for receiving the power module and securing it therein, and a connector panel within the frame including a panel connector for transferring electrical power to the power module when the power module is inserted therein, and power coupling means for receiving electrical power from a power source and coupling the electrical power to the panel connector, the power module comprising:

a power module housing adapted for being inserted into the frame;

a module connector for mating with the panel connector when the power module is inserted into the frame;

a module receptacle for providing electrical power to a user device; and

a switch for controlling electrical power to the module receptacle.

27. The module of claim 26, wherein the module connector is a male connector.

28. The module of claim 26, wherein the module connector is a female connector.

29. In a power distribution system including a plurality of interchangeable power modules, each power module including a module connector for receiving electrical power to the module and a receptacle for providing electrical power to a user device;

a frame for receiving and securing a plurality of said power modules;

a connector panel within the frame including a plurality of panel connectors for coupling with the corresponding module connectors to transfer electrical power thereto when the power modules are inserted therein; and

a power conductor for receiving electrical power from a power source and coupling the electrical power to the panel connectors,

a method of interchanging power modules comprising the steps;

selecting an first module for replacement;

deactivating electrical power on the first module;

removing the first module from the frame;

selecting a second individual power module to replace the first;

inserting the second power module in the frame in place of the first one of the power modules; and

activating electric power on the second module.

30. A method of interchanging power modules as recited in claim 29, wherein the first one of said power modules includes a receptacle of a first type and the replacement power module includes a receptacle of a second type.

31. A method of interchanging power modules as recited in claim 29, wherein the step of removing a first the first power module and the step of inserting the second power module is performed without interrupting power to adjacent power modules.

32. A remote-controlled power distribution unit, comprising:

a frame for receiving a plurality of interchangeable power modules, each module including a module connector for receiving electrical power and a receptacle for providing electrical power to a user device;

the frame including a support member and a dividing panel for dividing the interior space of the frame into first and second regions;

the dividing panel including a plurality of panel connectors mounted therein for coupling with corresponding module connectors of the received power modules;

a plurality of guide channels mounted on the support member for guiding the power modules into the first region of the frame;

a terminal block mounted in the second region of the frame for receiving electrical power from an electric power source and distributing the electrical power to the plurality of panel connectors; and

a control unit coupled to the terminal block and responsive to control input signals for selectively controlling the distribution of power to individual power modules.

33. A remote-controlled power distribution unit as recited in claim 32, wherein the control input signals are received through a telephone line.

34. A remote-controlled power distribution unit as recited in claim 32, wherein the control input signals are received through a DSL line.

35. A remote-controlled power distribution unit as recited in claim 32, wherein the control input signals operating with the control circuit control the individual power modules in a predetermined sequence to provide or remove power from the power module receptacles in a predetermined order.

36. A remote-controlled power distribution unit as recited in claim 32, wherein the control input signals, operating with the control circuits control the power modules in a predetermined time to provide or remove power from the individual power module receptacles at a predetermined time.

37. A remote-controlled power distribution unit as recited in claim 32, wherein the control input signals are provided by a software-program.

38. A remote-controlled power distribution unit as recited in claim 32, wherein certain ones of the plurality of power modules are manually controlled and certain others of the plurality of power modules are controlled by control input signals operating with the control circuit.

39. In combination, at least one power distribution module, the module comprising:

a support member;

an electrical connector supported on the support member; and

a first selected plug receptacle supported on the support member and being coupled to the electrical connector, the first selected plug receptacle being constructed and arranged to receive power from a power distribution unit and to distribute power therethrough when the electrical connector is coupled to a power distribution unit; and

a power distribution unit for receiving the modules, the power distribution unit comprising;

a first support member;

a dividing wall having first and second opposing surfaces, the dividing wall dividing the first support member into first and second regions;

a terminal block, a main breaker, and an electrical harness positioned in the first region, the terminal block being constructed and arranged to be coupled to a source of power and to a ground connection, the electrical harness being connected to the main breaker and the terminal block; and

a plurality of electrical connectors, a first portion of each of the plurality of the electrical connectors extending through the dividing wall into the first region and a second portion of each of the plurality of the electrical connectors extending through the dividing wall into the second region, the first portion of each of the electrical connectors being commonly coupled to the ground connection and commonly coupled to the terminal block; and

the second portion of the electrical connectors being constructed and arranged to receive at least one of the power distribution modules and to couple with the electrical connectors of at least one of the plurality of power distribution modules.

40. A power distribution unit, comprising:

a housing divided into two chambers defined by an interior wall, the first chamber being a module compartment and the second chamber being a wiring compartment;

the interior wall including a plurality of apertures, a plurality of module connectors being supported in the apertures and being common to the module compartment and the wiring compartment;

a module including a breaker, a first selected plug receptacle, and a first connector coupled to the breaker and to the first selected plug receptacle, the first connector being connected to at least one of the plurality of module connectors;

the module compartment including a plurality of oppositely disposed channels supported on oppositely disposed walls, one of each of the corresponding channels including a grounding strip; and

the wiring compartment including a terminal block supported on a portion of the wiring compartment, the wiring compartment including a main breaker, a grounding connection, and an electrical harness, the electrical harness being connected to the main breaker and the terminal block, the terminal block being constructed and arranged to be coupled to a source of power, each of the plurality of module connectors being coupled to the terminal block.

41. An electrical product for operating in local environments having different electrical power sources:

a housing;

an electrical circuit within the housing;

at least one power module slot in the housing for receiving and coupling a power module to the electrical circuit; and

at least one power module adapted for coupling with an electric power source from a local environment and for converting the electric power for use by the electrical circuit

wherein the power module includes a receptacle adapted for coupling with the electric power source from the local environment

wherein the product is a VCR.

42. An electrical product for operating in local environments having different electrical power sources:

a housing;

an electrical circuit within the housing;

at least one power module slot in the housing for receiving and coupling a power module to the electrical circuit; and

at least one power module adapted for coupling with an electric power source from a local environment and for converting the electric power for use by the electrical circuit

wherein the power module includes a receptacle adapted for coupling with the electric power source from the local environment

wherein the product is a DVD player.

43. An electrical product for operating in local environments having different electrical power sources:

a housing;

an electrical circuit within the housing;

at least one power module slot in the housing for receiving and coupling a power module to the electrical circuit; and

at least one power module adapted for coupling with an electric power source from a local environment and for converting the electric power for use by the electrical circuit,

further comprising a second power module slot in the housing for receiving a second power module.

44. An electric product as recited in claim 43, wherein the second power module is adapted for coupling with an electric power source from a second local environment and for converting the electric power for use by the electric circuit.

45. An electric product as recited in claim 43, wherein the electric power source from the second local environment is different than the power source from the first local environment.

46. In an electric product including a housing;

an electric circuit in the housing;

at least one power module slot in the housing for receiving and coupling a power module to the electrical circuit; and

a first power module adapted for coupling with an electric power source from a first local environment and for converting the electric power for use by the electrical circuit, a method of adapting the electric product for use in a second local environment, comprising the steps;

removing the first power module;

selecting a second power module adapted for coupling with the electric power source from the second local environment and for converting the electric power for use by the electrical circuit; and

replacing the first power module with the second power module.