Pattern recognition adaptive controller
First Claim
1. A method of dynamically adjusting the control parameters of a proportional gain and integral time controller disposed to control an actuator affecting a process, comprising:
- sampling a feedback signal representative of a controlled variable of the process to generate a sampled signal;
generating a smoothed signal based on the sampled signal;
determining an estimated noise level of the sampled signal;
determining if control output and process output are oscillating quickly based on predefined criteria;
adjusting the gain used by the controller if the control output and process output are oscillating quickly; and
utilizing the adjusted control parameters to control the actuator, thereby causing the proportional gain and integral time controller to affect the process.
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Abstract
A pattern recognition adaptive controller configured to dynamically adjust proportional gain and integral time control parameters based upon patterns that characterize the closed-loop response. The pattern recognition adaptive controller receives a sampled signal representative of the controlled variable, and determines a smoothed signal based on the sampled signal. The controller determines an estimated noise level of the sampled signal and determines if the control output and process output are oscillating quickly based on predefined criteria. The controller adjusts the gain used by the controller if the control output and process output are oscillating quickly. If the control output and process are not oscillating quickly, the controller determines whether there has been a significant load disturbance, whether there is an insignificant pattern, and/or whether the control output is saturated. Based on the results of these determinations, the controller either leaves the gain and integral time unchanged or determines new gain and integral time. The adjusted control parameters are then used to control the actuator, thereby causing the controller to affect the process.
95 Citations
26 Claims
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1. A method of dynamically adjusting the control parameters of a proportional gain and integral time controller disposed to control an actuator affecting a process, comprising:
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sampling a feedback signal representative of a controlled variable of the process to generate a sampled signal;
generating a smoothed signal based on the sampled signal;
determining an estimated noise level of the sampled signal;
determining if control output and process output are oscillating quickly based on predefined criteria;
adjusting the gain used by the controller if the control output and process output are oscillating quickly; and
utilizing the adjusted control parameters to control the actuator, thereby causing the proportional gain and integral time controller to affect the process. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. An apparatus for dynamically adjusting control parameters of a proportional gain and integral time controller disposed to control an actuator affecting a process, comprising:
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means for sampling a feedback signal representative of a controlled variable of the process to generate a sampled signal;
means for generating a smoothed signal based on the sampled signal;
means for determining an estimated noise level of the sampled signal;
means for determining if control output and process output are oscillating quickly based on predefined criteria;
means for adjusting the gain used by the controller if the control output and process output are oscillating quickly; and
means for utilizing the adjusted control parameters to control the actuator, thereby causing the proportional gain and integral time controller to affect the process. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18)
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19. A method of dynamically adjusting the control parameters of a proportional gain and integral time controller disposed to control an actuator affecting a process, comprising:
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sampling a feedback signal representative of a controlled variable of the process to generate a sampled signal;
generating a smoothed signal based on the sampled signal;
determining an estimated noise level of the sampled signal;
determining whether a pattern is insignificant based on a setpoint and tune noise band and whether the control output is saturated;
determining a new gain and a new integral time and setting the gain and integral time of the proportional gain and integral time controller to the new gain and new integral time if the pattern is not insignificant and the control output is not saturated; and
utilizing the adjusted control parameters to control the actuator, thereby causing the proportional gain and integral time controller to affect the process. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26)
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Specification