Method for controlling drying of a web-formed material

• US 6,938,359 B2
• Filed: 01/16/2002
• Issued: 09/06/2005
• Est. Priority Date: 02/05/2001
• Status: Expired due to Term

• Current Assignee: Andritz Technology and Asset Management GmbH
• Original Assignee: Andritz Technology and Asset Management GmbH
• Inventors: Holmberg, Per, Birgersson, Jonas
• Primary Examiner(s): Lu, Jiping
• Application Number:
  US10/467,074
• Publication Number:
  US 20040064967A1
• Time in Patent Office: 1,329 Days
• Field of Search: 344/45, 344/46, 344/87, 344/91, 344/92, 344/93, 344/94, 344/95, 344/96, 345/24, 345/28, 345/43, 345/46
• US Class Current: 34/445
• CPC Class Codes: D21F 5/18 Drying webs by hot air
• CPC Class Codes: F26B 13/08 using rollers
• CPC Class Codes: F26B 13/104 supported by fluid jets only; Fluid blowing arrangements for flotation dryers, e.g. coanda nozzles
• CPC Class Codes: F26B 21/02 Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure F26B21/08, F26B21/14, F26B23/022 take precedence
• CPC Class Codes: F26B 25/22 Controlling the drying process in dependence on liquid content of solid materials or objects

Abstract

A web-formed material (1), preferably a pulp web (1), is passed through a drying plant, comprising blow boxes arranged in a plurality of drying decks, floating above lower blow boxes, which at their upper sides blow out hot process air against the web-formed material (1). Water, in the form of steam, escaping from the web-formed material (1) is discharged by the process air, at least part of which is recirculated (43) whereas the non-recirculated process air is discharged as exhaust air (41) and is replaced by a corresponding portion of supply air (42) with a low water content. The temperature of the process air is controlled (4). If a deviation from the desired dry content of the dried web-formed material (1) is detected (6), the volume flow of the process air (40) is changed by increasing the volume flow of the process air (40) at too low a dry content in the web-formed material (1), and by decreasing the volume flow of the process air (40) at too high a dry content in the web-formed material, for the purpose of rapidly regaining the desired dry content of the dried web-formed material (1).

Claims

1. A method for controlling drying of a web-formed material moving through a drying plant having a plurality of upper and lower blow boxes arranged in a plurality of drying decks, the web-formed material floating above the lower blow boxes, which at their upper sides blow out hot process air against the web-formed material, thereby drying the web-formed material, comprising:

detecting water content in the web-formed material downstream of the blow boxes;

blowing process air on the web-formed material, wherein water escaping from the web-formed material is mixed with and discharged by the process air;

re-circulating at least part of the process air, whereas the a non-circulated part of the process air is discharged as exhaust air,

replacing the discharged exhaust air with a corresponding portion of supply air controlling the temperature of the process air,

determining a deviation from a desired water content of the dried web-formed material by comparing the desired water content to the sensed water content;

changing the volume flow of the process air in accordance with the deviation, whereby the volume flow of the process air is increased when the water content in the web-formed material is too high, and the volume flow of the process air is decreased when the water content in the web-formed material is too low, thereby rapidly regaining the desired water content of the dried web-formed material.

2. A method according to claim 1, wherein the step of changing the volume flow of the process air comprises changing the speed of circulating fans which supply the blow boxes with process air.

3. A method according to claim 2, wherein the circulating fans are driven by electric motors supplied by ac voltage, and wherein the step of changing the volume flow of process air comprises changing the speed of the circulating fans by controlling the frequency of the ac voltage which is fed to the motors.

4. A method according to claim 3, further comprising blowing the process air through the upper blow boxes essentially vertically downwards against the upper side of the web-formed material.

5. A method according to claim 4, wherein the drying plant includes at least two circulating fans, and wherein a lower blow box and an opposite upper blow box are supplied with process air from the same circulating fan.

6. A method according to claim 5, wherein each circulating fan supplies a group of adjacent lower and upper blow boxes with process air.

7. A method according to claim 6, wherein the same frequency is chosen for the ac voltage that is fed to the motors of all of the circulating fans.

8. A method according to claim 6, wherein the frequency of the ac voltage that is fed to the motors of the circulating fans is chosen depending on where in the drying process the circulating fan in question supplies blow boxes with process air, whereby the frequency is higher for circulating fans near the inlet of the drying plant than near the outlet thereof, wherein if a deviation from the desired dry content of the dried web-formed material is detected, the method further comprises changing the frequency of the ac voltage that is fed to the motors of the circulating fans by a magnitude which is dependent on the actual frequency when the deviation is detected.

9. A method according to claim 1, further comprising supplying the process air through the lower blow boxes, whereby the web-formed material is maintained in a stable floating position above the lower blow boxes.

10. A method according to claim 1, wherein an initial volume flow of process air corresponds to a frequency of the ac voltage that is fed to the motors of the circulating fans and is selected by one of empirical data, the least energy consumption, and the desired grade of the dried web-formed material.

11. A method according to claim 1, wherein the web-formed material is a pulp web.

12. A method for controlling the moisture content of a web-formed material comprising the steps of:

moving the web-formed material through a drying section;

supplying the drying section with process air at a predetermined flow rate selected to dry the web-formed material sufficiently to achieve a desired moisture content;

sensing moisture content of the web-formed material as it leaves the drying section;

determining deviations from the desired moisture content based on a difference between the desired moisture content and the sensed moisture content;

changing the flow rate of the process air in accordance with the deviations from the desired moisture content, such that the flow rate is increased when the deviation is such that the sensed moisture content is higher than the desired moisture content, and the flow rate is decreased when the deviation is such that the sensed moisture content is lower than the desired moisture content; and

increasing the temperature of the process air when the flow rate is increased, thereby increasing the drying capabilities of the process air, and decreasing the flow rate of the process air as the sensed moisture content decreases.