Decoupling of cross coupling for floating reference frame controllers for sensorless control of synchronous machines

• US 6,940,251 B1
• Filed: 04/30/2004
• Issued: 09/06/2005
• Est. Priority Date: 04/30/2004
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Sarlioglu, Bulent, Huggett, Colin E.
• Primary Examiner(s): Duda, Rina
• Application Number:
  US10/834,857
• Time in Patent Office: 494 Days
• Field of Search: 318/609, 318/700, 318/721, 318/432, 318/434, 318/254, 318/799
• US Class Current: 318/721
• CPC Class Codes: H02P 21/00 Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
• CPC Class Codes: H02P 21/28 Stator flux based control

Abstract

A synchronous motor controller and method of controlling a synchronous motor without using rotor position sensors are provided. In a floating synchronous reference frame controller, phase currents are measured and a current Park vector is determined. The error between an initially arbitrary floating reference frame is reduced with a control loop. Decoupling terms based on the estimated speed of the rotor and the stator winding inductance are used to generate decoupled voltage terms in the v- and u-axis of the floating synchronous reference frame. The decoupled voltage command is converted back to a stator reference frame and applied to the synchronous motor via a power electronic converter. As a result u-axis current is minimized during transients, and a robust and accurate estimation of the current vector to be used in coordinate transformation for controlling the machine are achieved and the need for overrating of motor and inverter components is avoided.

Claims

1. A synchronous motor controller comprising:

a direct current decoupler adapted to generate a decoupled direct signal based on a quadrature signal and an estimated rotor speed; and

a quadrature current decoupler adapted to generate a decoupled quadrature signal based on a direct signal and said estimated rotor speed.

2. A synchronous motor controller as in claim 1, wherein said decoupled direct signal is further based on a winding inductance.

3. A synchronous motor controller as in claim 1, wherein said decoupled quadrature signal is further based on a winding inductance.

4. A method of controlling a synchronous motor comprising the steps of:

measuring at least two phase currents;

determining a stationary reference frame current Park vector based on said phase currents;

transforming the stationary reference frame current Park vector to a floating reference frame current Park vector;

estimating an angular velocity of the stationary reference frame current Park vector using the floating reference frame current Park vector;

estimating an angle of the stationary reference frame current Park vector; and

generating a decoupled voltage command based on the floating reference frame current Park vector and said estimated angular velocity.

5. The method of claim 4, wherein said decoupled voltage command is further based on an inductance of at least one stator winding in said motor.

6. A method of starting a synchronous motor comprising the steps of:

delivering an initial voltage command to said motor;

measuring at least two phase currents in said motor;

constructing a stationary reference frame current Park vector based on said phase currents;

transforming said stationary reference frame current Park vector into a floating reference frame current Park vector;

comparing a u-axis component of said floating reference frame current Park vector to a predetermined value;

using a PI regulator to drive u-axis current towards said predetermined value;

if an output of said PI regulator is negative, forcing said output to be zero;

adding an initial low frequency to said output of said PI regulator;

estimating the velocity and angle of the stationary reference frame current Park vector based on the output of the PI regulator; and

modifying the voltage command based on the output of the PI regulator.

7. The method of starting a synchronous motor as in claim 6, wherein said predetermined value is zero.

8. The method of starting a synchronous motor as in claim 6, further comprising the step of delivering a final voltage command to said motor.

9. The method of claim 8, wherein said voltage command is further based on an inductance of at least one stator winding in said motor.

10. The method of claim 6, further comprising the step of removing the initial low frequency when the output of the PI regulator reaches a threshold.

11. The method of claim 10, wherein said threshold is greater than said initial low frequency.

12. A method of controlling a synchronous motor comprising the steps of:

calculating direct and quadrature voltage components for a floating reference frame based on at least two phase currents,

decoupling said direct and quadrature voltage components based on an estimated rotor speed; and

generating a voltage command based on said decoupled direct and quadrature components.