Fast engage, slow release electrical actuator

• US 6,940,373 B2
• Filed: 11/18/2004
• Issued: 09/06/2005
• Est. Priority Date: 11/21/2003
• Status: Expired due to Fees

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: ARK-LES Corporation (Illinois Tool Works Inc.)
• Inventors: Hapke, Kenyon A., Hintz, Michael K., Osvatic, Michael S.
• Primary Examiner(s): Barrera, Ramon M.
• Application Number:
  US10/991,672
• Publication Number:
  US 20050122194A1
• Time in Patent Office: 292 Days
• Field of Search: 335 26- 34, 335 43- 45, 335/167, 335/239, 335/240, 335253-255
• US Class Current: 335/31
• CPC Class Codes: F03G 7/06 using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like using thermal expansion of non-vaporising liquids F01K

Abstract

A fast engage, slow release electrical actuator combines an electromagnetic actuator with a thermal actuator, the latter which retains the electromagnetic actuator after the former has been actuated to delay the release thereof.

Claims

1. A fast actuation, delayed release electrical actuator comprising:

an electromagnetic actuator responding to an initiation of an electrical current to move an operator from a first position to a second position; and

a thermal actuator responding to a cessation of the electrical current to delay movement of the operator from the second position to the first position for a predetermined period after cessation of the electrical current.

2. The fast actuation, delayed release electrical actuator of claim 1 wherein the thermal actuator is heated by current passing through an electromagnetic coil of the electromagnetic actuator.

3. The fast actuation, delayed release electrical actuator of claim 2 wherein the heating is inductive heating.

4. The fast actuation, delayed release electrical actuator of claim 2 wherein the heating is conductive heating.

5. The fast actuation, delayed release electrical actuator of claim 1 further including a heating control reducing heating of the thermal actuator after the operator has moved from the first position to the second position.

6. The fast actuation, delayed release electrical actuator of claim 5 wherein the heating control controls current to the electromagnetic actuator.

7. The fast actuation, delayed release electrical actuator of claim 6 wherein the heating control is a switch actuated by movement of the operator.

8. The fast actuation, delayed release electrical actuator of claim 6 wherein the heating control is a switch selected from the group consisting of a timer controlled switch, a current sensitive switch, and a heat sensitive switch.

9. The fast actuation, delayed release electrical actuator of claim 6 wherein the electromagnetic actuator includes a solenoid coil with multiple windings and wherein the heating control changes the winding connections of the multiple windings to control current to the electromagnetic actuator.

10. The fast actuation, delayed release electrical actuator of claim 9 wherein the multiple windings are alternately connected in series and parallel to control the current to the electromagnetic actuator.

11. The fast actuation, delayed release electrical actuator of claim 9 wherein the multiple windings are bifilar windings.

12. The fast actuation, delayed release electrical actuator of claim 9 wherein the multiple windings are spatially separate with one winding relatively more proximate to the thermal actuator than a second winding.

13. The fast actuation, delayed release electrical actuator of claim 1 wherein the thermal actuator is a wax motor and the electromagnetic actuator includes a solenoid coil wrapped around the wax motor.

14. The fast actuation, delayed release electrical actuator of claim 1 comprising:

an electromagnet;

a magnetically attractable actuator element;

a wax motor in communication with the electromagnet to be heated thereby and having a piston extending in response to that heating; and

a linkage moved by extension of the piston to hold the magnetically attractable material in proximity to the electromagnet when the wax motor is heated.

15. The fast actuation, delayed release electrical actuator of claim 14 wherein the electromagnet includes a solenoid coil wound around the wax motor having a piston, and wherein the wax motor piston extends along an axis of the solenoid coil in a first direction, and the magnetically attractable actuator element is movable along the axis in a second direction, and wherein the linkage is a rigid clip having a first end engaging a portion of the piston and a second end engaging a portion of the magnetically attractable actuator element to limit a maximum separation of the portions while allowing movement to lesser separations.

16. The fast actuation, delayed release electrical actuator of claim 15 further including a spring for biasing the magnetically attractable portion away from the electromagnet.

17. The fast actuation, delayed release electrical actuator of claim 16 further including a second spring biasing the clip against the portion of the wax motor.

18. The fast actuation, delayed release electrical actuator of claim 15 wherein the electromagnet and magnetically attractable actuator element form a solenoid.

19. The fast actuation, delayed release electrical actuator of claim 15 wherein electromagnet is wound around a stationary metal core and the magnetically attractable actuator element is a ferromagnetic armature hinging toward and away from the core.