Electrochemical device

• US 6,940,628 B2
• Filed: 02/09/2004
• Issued: 09/06/2005
• Est. Priority Date: 03/27/1996
• Status: Expired due to Fees

• Current Assignee: Saint-Gobain Vitrage
• Original Assignee: Saint-Gobain Vitrage
• Inventors: Giron, Jean-Christophe
• Primary Examiner(s): Epps, Georgia
• Assistant Examiner(s): Dinh, Jack
• Application Number:
  US10/773,170
• Publication Number:
  US 20040155263A1
• Time in Patent Office: 575 Days
• Field of Search: 359/265, 359/266, 359/270, 359/273, 359/275, 429/304, 429/322, 429/306, 429/300, 296/235, 204/422, 204/290.07, 546/257, 544/347, 345/107, 252/583, 252/600, 428/432
• US Class Current: 359/265
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: G02F 1/1525 characterised by a particular ion transporting layer, e.g. electrolyte
• CPC Class Codes: G02F 2001/1536 additional, e.g. protective, layer inside the cell
• CPC Class Codes: G02F 2001/1555 Counter electrode
• CPC Class Codes: Y10T 29/49115 including coating or impregnating

Abstract

An electrochemical device comprising at least one substrate (1,7), at least one electroconductive layer (2,6) at least one electrochemically active layer (3,5) capable of reversibly injecting ions, and an electrolyte (4), wherein the electrolyte (4) is a layer or a multilayer stack comprising at least one layer (4b) made of an ionically conductive material capable of reversibly injecting said ions but whose overall degree of oxidation is maintained essentially constant.

Claims

1. A display element of the information screen or advertising panel type, comprising:

a plurality of juxtaposed electrochemical devices, each comprising at least one substrate (1,7), at least one electroconductive layer (2,6), at least one electrochemically active layer (3,5) that is capable of reversibly inserting ions, and an electrolyte (4), wherein the electrolyte (4) is a layer or a multilayer stack comprising at least one layer (4b) made of an ionically conductive material that is capable of reversibly inserting said ions but whose overall degree of oxidation is maintained essentially constant.

2. The display element according to claim 1, wherein said inserted ions are H⁺, Li⁺, Na⁺, Ag⁺ or K⁺.

3. The display element according to claim 1, wherein the overall degree of oxidation of the layer (4b) of the electrolyte (4) is maintained essentially constant by electrically insulating said layer (4b) from at least one of the electron sources of the device by interposing at least one layer (4a,4d) of an electronically insulating material.

4. The display element according to claim 3, wherein the layer(s) (4a,4d) made of electronically insulating material is ionically conductive/ion-permeable.

5. The display element according to claim 4, wherein the layer(s) (4a,4d) made of electronically insulating material forms part of the multilayer electrolyte (4) in direct contact with at least one of the faces of the layer (4b) having an overall degree of oxidation maintained essentially constant.

6. The display element according to claim 3, wherein the layer or layers (4a,4d) of electronically insulating material comprises at least one oxide of a metal of column VB of the Periodic Table and at least one metal oxide selected from the group consisting of antimony oxide Sb₂O₅, zirconium oxide ZrO₂, titanium oxide TiO₂, silicon oxide SiO₂, chromium oxide CrO₃, these oxides being optionally hydrated and optionally comprising a hydratable metal additive of W, Re or an alkali metal.

7. The display element according to claim 6, wherein said metal oxide is a mixed Ta—

Ti oxide, GeO₃ or ZnO(H₃PO₄)₂.H₂O.

8. The display element according to claim 3, wherein the layers (4a,4c) of electronically insulating material is formed of CeF₃, hexa-uranylphosphate HUP, MgF₂, CaF₂, SiO_x, LiF, Na₃AlF₆ or based on Li₃N, LiTaO₃, LiAlF₄, Li₃PO₄, LiPO₂, LiN, LiNbO₃, MgF₂POLi or Li₂WO₄, said device operating by reversible insertion of lithium ions from the electrochemically active layer or layers (3,5).

9. The display element according to claim 3, wherein the layers (4a,4d) made of electronically insulating material is a material whose electrical insulation properties are obtained by blocking its ability to insert ions by controlling its potential.

10. The display element according to claim 1, wherein the overall degree of oxidation of the layer (4b) of the electrolyte (4) is maintained essentially constant by keeping the potential of said layer (4b) at values outside the range of potentials causing a variation in the degree of ion insertion of the material of which it is composed.

11. The display element according to claim 1, wherein, in said device, in succession, an electroconductive layer (2), an electrochemically active layer (3) that is capable of reversibly inserting cations, the electrolyte (4) comprising layer (4b) made of ionically conductive material that is capable of reversibly inserting cations but whose overall degree of oxidation is maintained essentially constant, and optionally at least one electronically insulating layer (4a,4c), a second electrochemically active layer (5) that is capable of reversibly inserting cations, and an electroconductive layer (6).

12. The display element according to claim 11, wherein said layer (3) is a cathodic electrochromic material and said layer (5) is of an anodic electrochromic material.

13. The display element according to claim 1, wherein the material of layer (4b) that is capable of reversibly inserting the ions but whose degree of oxidation is maintained essentially constant, is a material exhibiting an electrochromic property.

14. The display element according to claim 1, wherein the material exhibiting an electrochromic property of the layer (4b) is maintained in the decolored state or in an intermediate state of coloration.

15. The display element according to claim 1, wherein the electrochemical device operates by reversible insertion of protons from the an electrochemically active layer or layers (3,5) and in that the material of the layer (4b) of the electrolyte (4), which is capable of reversibly inserting protons, but whose degree of oxidation is maintained essentially constant, is based on a metal oxide or a mixture of metal oxides, optionally hydrated, and selected from the group consisting of tungsten oxide, optionally hydrated, WO₃.nH₂O, niobium oxide, optionally hydrated, Nb₂O₅.nH₂O, optionally hydrated, NiO_xH_y.nH₂O, tin oxide, optionally hydrated, SnO₂.nH₂O, bismuth oxide optionally hydrated, Bi₂O₃.nH₂O, titanium oxide, optionally hydrated, TiO₂.nH₂O, vanadium oxide, optionally hydrated, V₂O₅.nH₂O, molybdenum oxide, optionally hydrated, MoO₃.nH₂O, where n≧

0 and optionally comprising an additive metal, which can be hydrated, of titanium, tantalum, rhenium, or of an alkali metal.

16. The display element according to claim 1, where the electrochemical device operates by reversible insertion of lithium ions Li⁺ from the an electrochemically active layer or layers (3,5), the material of said layer (4b) of the electrolyte (4), which is capable of reversibly inserting lithium ions Li⁺, but whose degree of oxidation is maintained essentially constant, being based on a metal oxide or a mixture of metal oxides, which optionally are lithiated and are selected from the group consisting of nickel oxide NiO_x, lithiated nickel oxide Li_yNiO_x, a mixture of titanium and cerium oxides CeTiO_x, tungsten oxide WO₃, niobium oxide Nb₂O₅, vanadium oxide V₂O₅ and lithiated oxide vanadium oxide Li_xV₂O₅.

17. The display element according to claim 1, wherein the materials which form layer (4b) are capable of reversibly inserting the ions but whose degree of oxidation is maintained essentially constant and/or materials forming the layers (4a,4d) made of electronically insulating material are nitrided and/or phosphatized.

18. The display element according to claim 1, wherein the multilayer electrolyte (4) comprises a layer made of an ionically conductive material (4c) in the form of an aqueous liquid or of an anhydrous liquid or based on polymer(s) or on a gel(s).

19. The display element according to claim 1, wherein the electrochemically active layers (3,5) comprise a layer (5) of cathodic electrochromic material selected from the group consisting of and in that the material of the layer (4b) of the electrolyte (4), which is capable of reversibly inserting protons, but whose degree of oxidation is maintained essentially constant, is based on a metal oxide or a mixture of metal oxides, optionally hydrated, and selected from the group consisting of tungsten oxide WO₃, molybdenum oxide MoO₃, vanadium oxide V₂O₅, niobium oxide Nb₂O₅, titanium oxide TiO₂ a cermet material of the WO₃/Au or WO₃/Ag type, a mixture of tungsten and rhenium oxides WO₃/ReO₃, and phosphotungstic acid, metallophthalocyanines or metallodibenzophthalocyanines of transition metals or of rare earths, optionally nitrided.

20. The display element according to claim 1, wherein the electrochemically active layers comprise a layer (3) of anodic electrochromic material in the form M_xA_yU_z, where M is a transition metal, A is the ion used for the reversible insertion, and U is a chalcogenide, which is optionally nitrided.

21. The display element according to claim 20 wherein the chalcogenide is S, O or Se.

22. The display element according to claim 1, wherein the electrochemically active layers comprise a layer (3) of anodic electrochromic material which, in the case of the reversible insertion of protons, is selected from the group consisting of LiNiO_x, IrO_xH_y,IrO_xH_yN_z, NiO_x, NiO_xH_y, NiO_xH_yN_z, RhO_x,CoO_x, CrO_x, MnO_x, and a hydride of a rare earth, of a lanthanide or of transition metals and, in the case of reversible insertion of lithium ions Li⁺ selected from the group consisting of LiNO_x, LiMn₂O₄, IrO_x, Li_xIrO_y, NiO_x, CeO_x,TiO_x, CeO_x-TiO_x, RhO_x, CoO_x, CrO_x, MnO_x, VO_x, Li_xCoO_y, LiCrO_y, LiVO_y,ReO_x, RhO_x, PtO_x, FeO_x, OsO_x, CuO_x, PrO_x, these compounds being optionally lithiated an or nitrided and, in the case of insertion of protons or of Li⁺ or of hexacyanometalates, of formula M[M′

(CN)₆], with M and M′

being transition metals and/or rare earths.

23. The display element according to claim 1, wherein at least one of the electroconductive layers (2,6) comprises at least one doped metal oxide selected from the group consisting of ITO or SnO₂:

F, or a metal or a metal alloy selected from the group consisting of gold, silver, aluminum or Ni—

Cr alloy or is the superposition of several layers of these materials.

24. The display element according to claim 1, wherein the multilayer electrolyte (4) and all of the layers of the said device contain only layers of solid material.

25. The display element according to claim 1, wherein the multilayer electrolyte comprises a layer made of an electric insulator in the form of a gel or a polymer.

26. The display element according to claim 1, wherein the multilayer electrolyte is (NiO_xH_y.n H₂O/WO₃.n H₂O)_n, with n≧

1.

27. The display element according to claim 1, wherein the multilayer electrolyte is (NiO_xH_y.n H₂O/WO₃.n H₂O)_p or (Ta₂O₅.n H₂/WO₃.n H₂O)_p with n≧

2.

28. The display element according to claim 1, wherein at least a substrate is a plastic substrate.

29. The display element according to claim 1, wherein at least a substrate is a thin flexible plastic sheet.